28/04/2015
The steering system is arguably one of the most critical components of any vehicle, directly impacting your safety and control on the road. A properly functioning steering system ensures precise handling, responsiveness, and stability, allowing you to navigate safely through traffic and around bends. When something feels amiss – whether it's a strange noise, excessive play, or a complete loss of power assistance – it's a clear signal that immediate investigation is required. Ignoring these symptoms can lead to dangerous situations and costly repairs down the line. This comprehensive guide will walk you through the essential checks for your vehicle's steering gear and linkage, and crucially, what to do if your power steering decides to take an unexpected holiday.

- Understanding Your Vehicle's Steering System
- When Power Steering Fails: Initial Steps & Diagnosis
- Comprehensive Checks for Steering Gear Condition
- Ensuring Steering Gear Security
- Inspecting Steering Linkage for Wear and Damage
- Checking Steering Linkage Operation
- Frequently Asked Questions About Steering Issues
Understanding Your Vehicle's Steering System
Before diving into specific checks, it's helpful to have a basic understanding of what makes your steering work. Most modern vehicles utilise either a rack-and-pinion system or a recirculating ball steering box, especially in larger or older vehicles. Both systems, however, rely on a series of interconnected components – from the steering wheel itself down to the road wheels – to translate your input into directional changes. Power steering, common in almost all contemporary cars, uses hydraulic or electric assistance to reduce the effort required to turn the wheel, making driving much more comfortable and less fatiguing, particularly at low speeds or during parking manoeuvres.
When Power Steering Fails: Initial Steps & Diagnosis
One of the most noticeable and alarming steering issues is when the power steering system stops working. Suddenly, your steering wheel can feel incredibly heavy, requiring significant effort to turn, especially at low speeds or when stationary. This isn't just an inconvenience; it can severely impact your ability to control the vehicle, making it a potentially dangerous situation. If you experience a loss of power steering, here's what you need to consider and how to begin diagnosing the issue:
Immediate Actions and Initial Checks:
- Fluid Level: For hydraulic power steering systems, the first port of call is checking the power steering fluid level. This is typically done via a sight glass on the reservoir, or a dipstick attached to the cap. Do not remove the cap unless absolutely necessary, as it can introduce contaminants. A low fluid level often indicates a leak, which needs addressing.
- Fluid Leaks: Inspect the power steering pump, hoses, and steering rack/box for any visible fluid leaks. A small leak might manifest as a damp patch, while a significant leak could result in puddles under the car. Only a component, joint, or seal failure warrants a rejection based on a leak; mere dampness might not.
- Engine Running: Remember, if your vehicle has power steering, the engine must be running during most steering checks to ensure the system is operational and providing assistance. Without the engine running, power steering won't engage, and the steering will naturally feel heavy.
The Road Test for Adverse Effects:
If your power steering isn't working, it's crucial to determine if this failure has "adversely affected" the steering beyond just increased effort. This often requires a controlled road test. During this test, you'll be assessing:
- Steering Control: Can you still maintain proper control of the vehicle at various speeds?
- Effort Required: Is the effort so excessive that it compromises your ability to react quickly or safely manoeuvre the vehicle?
- Feedback: Does the steering feel unpredictable or erratic without power assistance?
If the steering effort is excessively high, making the vehicle difficult or unsafe to control, then it constitutes a serious defect. While a non-functional power steering system itself might not always be a "dangerous" defect if the vehicle remains controllable, the increased effort can quickly lead to fatigue and impaired driving ability, especially in emergency situations.
Comprehensive Checks for Steering Gear Condition
The steering gear, whether it's a rack or a box, is the central component that translates rotational movement from the steering wheel into linear motion for the wheels. Its condition is paramount for precise and safe steering. To thoroughly inspect the steering gear, you'll need to get the vehicle elevated, ideally over a pit or on a hoist. For vehicles with independent suspension, turning plates under the wheels are highly recommended to allow free movement. For vehicles with a beam axle, raising the wheels off the ground is an alternative.
Procedure for Checking Steering Gear Condition:
- Position the Vehicle: Place the vehicle over a pit or on a hoist. If using turning plates, ensure the wheels are resting on them. For beam axle vehicles, raising the wheels is acceptable.
- Engine On (if Power Steering): If power steering is fitted, start the engine to ensure the system is active during the check.
- Turn Lock-to-Lock: With the engine running (if applicable), turn the steering wheel slowly from one full lock position to the other.
- Observe Operation: Pay close attention to how the steering gear operates. Look and feel for:
- Excessive Roughness: Does the steering feel rough, notchy, or does it bind at any point during the turning motion? This can indicate internal wear or damage.
- Sector Shaft Issues: For steering boxes, inspect the sector shaft. Is it twisted? Are the splines excessively worn? Severe wear or twisting can compromise the gear's ability to transmit power effectively.
- Excessive Wear: Look for any signs of excessive wear on the sector shaft or other moving parts within the gear.
- Excessive Movement: Is there excessive play or movement in the sector shaft that shouldn't be there?
- Oil Leaks: Check the steering box casing for any signs of oil leaks. A minor leak might just be dampness, but if oil is actively dripping, it's a significant concern.
Steering Gear Condition Defects and Categories:
| Defect Description | Minor (M) | Major (MA) | Dangerous (D) |
|---|---|---|---|
| Excessive roughness in operation of steering | - | Yes | - |
| Sector shaft: twisted or splines excessively worn | - | Yes | - |
| Sector shaft: twisted or splines worn to extent functionality affected | - | - | Yes |
| Sector shaft: excessively worn | - | Yes | - |
| Sector shaft: worn to extent functionality affected | - | - | Yes |
| Sector shaft: has excessive movement | - | Yes | - |
| Sector shaft: movement so excessive that functionality affected | - | - | Yes |
| Steering box: leaking oil | Yes | - | - |
| Steering box: leaking to the extent that oil is dripping | - | Yes | - |
Understanding these categories is vital. A "Minor" defect is something that requires attention but doesn't immediately compromise safety. A "Major" defect significantly impacts safety or functionality and requires prompt repair. A "Dangerous" defect means the vehicle is unsafe to drive and poses an immediate risk.
Ensuring Steering Gear Security
Beyond its internal condition, the steering gear's attachment to the vehicle's chassis or bodywork is absolutely crucial. If the steering gear itself isn't securely mounted, all other components become compromised. This check applies to any steering rack, box, idler, relay, or intermediate drop arm pivot housing.
Procedure for Checking Steering Gear Security:
- Position the Vehicle: Place the vehicle over a pit or on a hoist. Ensure the front road wheels are firmly on the ground to provide resistance.
- Assistant Required: Have an assistant rock the steering wheel vigorously in both directions against the resistance of the ground. Alternatively, use wheel play detectors in rotational mode.
- Visual Inspection: While the steering wheel is being rocked, visually check the security of the entire 'steering gear' assembly. Look for:
- Improper Attachment: Is the steering gear casing properly attached? Are any retaining devices dangerously loose, or can you see relative movement between the gear and the chassis/bodywork?
- Fixing Holes: Inspect the fixing holes in the chassis where the steering gear mounts. Are they elongated? If so, to what extent does it affect the attachment?
- Fixing Bolts: Are any of the steering gear fixing bolts missing or ineffective? Is their absence or ineffectiveness severe enough to seriously affect attachment?
- Casing Fractures: Look for any fractures in the steering gear casing. Is it fractured to the extent that the stability or attachment of the casing is affected?
- Load-Bearing Structure: Crucially, check the strength and continuity of any load-bearing structure within 30cm of any steering component mounting. This is referred to as a 'prescribed area'. Corrosion or damage in this area can severely compromise the entire steering system's integrity.
Steering Gear Security Defects and Categories:
| Defect Description | Major (MA) | Dangerous (D) |
|---|---|---|
| Steering gear casing: not properly attached | Yes | - |
| Steering gear casing: retaining devices dangerously loose or relative movement visible | - | Yes |
| Steering gear casing fixing holes in chassis: elongated | Yes | - |
| Steering gear casing fixing holes in chassis: elongated to extent attachment seriously affected | - | Yes |
| Steering gear fixing bolts: missing or ineffective | Yes | - |
| Steering gear fixing bolts: missing or ineffective to extent attachment seriously affected | - | Yes |
| Steering gear casing: fractured | Yes | - |
| Steering gear casing: fractured and stability or attachment of casing affected | - | Yes |
| Load bearing structure (within 30cm of steering component mounting): significantly reduced or inadequately repaired | Yes | - |
| Load bearing structure (within 30cm of steering component mounting): so weakened that control of vehicle likely to be adversely affected | - | Yes |
Corrosion in these load-bearing areas is a particularly insidious issue, as it can weaken structural integrity without being immediately obvious. Any significant reduction in strength or poor repairs in these "prescribed areas" must be addressed immediately.
Inspecting Steering Linkage for Wear and Damage
The steering linkage connects the steering gear to the wheels, allowing them to turn. This intricate network of tie rods, ball joints, and various arms is constantly under stress. Wear and tear in these components can lead to loose steering, imprecise handling, or even a complete loss of steering control. This check also requires the vehicle to be elevated over a pit or on a hoist, with the front wheels firmly on the ground.
Procedure for Checking Steering Linkage Condition:
- Position the Vehicle: As before, vehicle over a pit/hoist with front wheels on the ground.
- Assistant Required: Have an assistant rock the steering wheel in both directions against the resistance of the ground, or use wheel play detectors.
- Visual and Manual Check: Carefully inspect all steering components for:
- Relative Movement: Look for any relative movement between components that should be fixed. This could indicate loose connections or worn bushings. Distinguish this from built-in clearance or spring loading in certain joints.
- Excessive Ball Joint Wear/Play: Ball joints are critical pivot points. Check for any excessive wear or free play. A severely worn ball joint presents a serious risk of detachment, which would be catastrophic.
- Fractures or Deformations: Inspect all linkage components for any cracks, bends, or other deformities. Even minor fractures can propagate and lead to failure.
- Retaining/Locking Devices: Check that all retaining or locking devices (like split pins, castle nuts, or locking fluid) are present and effective. If you're unsure about their effectiveness, err on the side of caution.
- Track Rod/Drag Link Misalignment: Ensure that track rod or drag link ends are not seriously misaligned. This can affect steering geometry and vehicle stability.
- Unsafe Modifications: Be vigilant for any unsafe modifications, such as welded repairs on highly stressed components, or the use of excessive heat during repairs. Such modifications can compromise the component's structural integrity and are generally unacceptable.
- Gaiters and Dust Covers: Inspect steering rack gaiters and ball joint dust covers. These rubber boots protect vital components from dirt, water, and debris. If they are damaged, deteriorated, or missing, dirt ingress will rapidly accelerate wear of the internal components.
- Rear Wheel Steering: If your vehicle has a rear wheel steering system, check its components too. If it's inoperative, ensure the rear wheels are held in the substantially straight ahead position. If they are not, or if control is adversely affected, it's a significant issue.
Steering Linkage Condition Defects and Categories:
| Defect Description | Minor (M) | Major (MA) | Dangerous (D) |
|---|---|---|---|
| Steering linkage component: relative movement between components which should be fixed | - | Yes | - |
| Steering linkage component: excessive movement between components or likely to become detached | - | - | Yes |
| Steering ball joint: with excessive wear or free play | - | Yes | - |
| Steering ball joint: worn to the extent there is a serious risk of detachment | - | - | Yes |
| Steering linkage component: fractured or deformed | - | Yes | - |
| Steering linkage component: fractured or deformed to the extent that steering is affected | - | - | Yes |
| Steering linkage retaining or locking device missing or ineffective | - | Yes | - |
| Track rod or drag link ends seriously misaligned | - | Yes | - |
| Steering linkage component: with an unsafe modification | - | Yes | - |
| Steering linkage component: modified to the extent that steering is affected | - | - | Yes |
| Steering rack gaiter or ball joint dust cover: damaged or deteriorated | Yes | - | - |
| Steering rack gaiter or ball joint dust cover: missing or no longer prevents ingress of dirt etc. | - | Yes | - |
| Rear wheel steering inoperative and rear wheels not held in substantially straight ahead position | - | Yes | - |
| Rear wheel steering inoperative and control of vehicle adversely affected | - | - | Yes |
The integrity of these components is paramount. Even a seemingly minor crack can rapidly escalate into a major failure, especially under the stresses of driving.

Checking Steering Linkage Operation
Once you've checked the condition and security of the individual components, it's important to observe the steering linkage in full operation. This ensures that all parts move freely and correctly without obstruction.
Procedure for Checking Steering Linkage Operation:
- Position the Vehicle: Place the vehicle over a pit or on a hoist. Ensure the wheels are on free-moving turning plates to allow full articulation.
- Engine On (if Power Steering): If the vehicle has power steering, start the engine.
- Rotate Lock-to-Lock: Rotate the steering wheel from one full lock to the other.
- Observe for Fouling: As the steering moves, carefully check that the steering linkage is not fouling (rubbing or obstructing) any part of the vehicle's chassis, suspension, or bodywork. Any contact can lead to premature wear, damage, or restricted steering movement.
- Steering Lock-Stop: Check that the steering lock-stop is present and functioning correctly. The lock-stop prevents the steering from turning beyond its intended maximum angle, protecting components from over-extension or damage. A missing lock-stop should only be failed if it was originally fitted as standard equipment.
Steering Linkage Operation Defects and Categories:
| Defect Description | Major (MA) | Dangerous (D) |
|---|---|---|
| Steering linkage fouling any part of the vehicle | Yes | - |
| Steering lock-stop missing or incorrectly adjusted | Yes | - |
Fouling can be particularly problematic, leading to grinding noises, accelerated wear, and potentially limiting your ability to steer fully, which is a significant safety concern.
Frequently Asked Questions About Steering Issues
Q: Is it safe to drive with failed power steering?
A: While technically possible, driving with failed power steering is generally not recommended, especially for extended periods or in heavy traffic. The significantly increased effort required to turn the wheel can lead to driver fatigue, slower reaction times, and difficulty in manoeuvring, particularly during low-speed turns or emergency avoidance. If the failure is due to a severe leak, you risk damaging the power steering pump entirely. A road test is crucial to determine if the "adversely affected" threshold is met; if so, the vehicle is considered unsafe to drive until repaired.
Q: How often should I check my power steering fluid?
A: It's good practice to check your power steering fluid level as part of your regular vehicle maintenance, perhaps every 3-6 months, or during your routine oil changes. Always refer to your vehicle's owner's manual for specific recommendations. If you notice any signs of leaks or a change in steering feel, check it immediately.
Q: What are the common signs of a failing steering rack or box?
A: Signs of a failing steering rack or box often overlap with the defects mentioned above. These include:
- Difficulty Steering: Increased effort, especially when turning the wheel.
- Grinding or Groaning Noises: Particularly when turning, indicating internal wear or pump issues.
- Fluid Leaks: Puddles or dampness under the front of the car, especially after parking.
- Loose Steering: Excessive play in the steering wheel, meaning you can turn the wheel a noticeable amount before the wheels respond.
- Lack of Return-to-Centre: The steering wheel doesn't naturally return to the straight-ahead position after a turn.
- Vibrations: Feeling vibrations through the steering wheel.
Any of these symptoms warrant prompt investigation.
Q: What's the difference between 'Major' and 'Dangerous' defects?
A: In automotive inspections, these categories denote the severity of a defect:
- Minor (M): A defect that requires attention but does not immediately affect the vehicle's safety or environmental impact. It should be rectified, but the vehicle might still be usable in the short term. (e.g., a slightly damaged dust cover).
- Major (MA): A defect that could compromise the vehicle's safety, significantly affect its environmental impact, or put other road users at risk. Such defects require prompt repair, and the vehicle may fail an inspection. (e.g., excessive play in a ball joint, a minor fracture).
- Dangerous (D): A defect that constitutes a direct and immediate risk to road safety. The vehicle is deemed unsafe to drive and should not be used on public roads until repaired. (e.g., a ball joint on the verge of detachment, a severely fractured steering component).
Always prioritise rectifying "Dangerous" defects immediately.
Q: Can I fix steering issues myself?
A: While minor tasks like checking fluid levels or inspecting for obvious leaks can be done by a competent DIY enthusiast, most steering system repairs are complex and safety-critical. They often require specialised tools, precise alignment, and a deep understanding of vehicle mechanics. Incorrect repairs can have severe consequences, including loss of steering control. For anything beyond basic inspection, it is highly recommended to seek assistance from a qualified mechanic. Your safety, and the safety of others on the road, depends on a properly functioning steering system.
In conclusion, the steering system is not an area to cut corners on. Regular checks, prompt attention to any unusual symptoms, and professional repairs when necessary are absolutely important for maintaining vehicle safety and ensuring a pleasant driving experience. Don't wait for a small issue to become a major headache or, worse, a dangerous situation on the road. Stay vigilant, stay safe.
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