14/03/2007
The Ford Flathead V-8, an engine that ceased commercial production in the U.S. over half a century ago, is far more than just your grandfather's motor. It's a foundational pillar of hot rodding, a simple yet potent powerplant that, from the late 1930s through the mid-1950s, was unparalleled for building affordable speed. This iconic engine not only sparked the modern aftermarket speed-equipment industry but also became the heart of vehicles for bootleggers, dry-lakes racers, dirt trackers, and street racers alike. In essence, the Flathead's influence was so profound that it arguably laid the groundwork for publications like HOT ROD Magazine, thriving on the very industry it helped create.

While revolutionary upon its 1932 introduction, the Flathead began to show its age by the 1950s, struggling to compete with the new generation of overhead-valve powerplants, such as the small-block Chevy. This shift coincided with the rise of modern muscle cars and street machines, pushing traditional hot rods into the background. However, roughly two decades ago, traditional street rods experienced a dramatic resurgence. Initially, builders focused on integrating modern engines into classic bodies, but as stock bodies became scarce and reproduction fibreglass alternatives emerged, the new engines often overwhelmed the original chassis. This led to the widespread adoption of modern suspensions and disc brake conversions, eventually allowing for the construction of entire street rods from aftermarket components. The downside, as Charlie Clark of Flathead Engineering aptly put it, was that street rods began to look as exciting as a "belly-button"—everyone had one.
Amidst this sea of uniformity, a few authentic hot rods, complete with genuine Flathead powerplants, were brought out of retirement. Decked out with multiple carburettors and that distinctive Flathead rumble accentuated by glasspack mufflers, these old-timers suddenly became the rage once more. They represented a clear statement: "I am not a cookie-cutter rod." This renewed interest resonated deeply. Guys who had dreamt of owning a 'flattie' in the '50s, but lacked the time or money, were now in their 50s with ample disposable income. Younger enthusiasts yearned for a simpler, back-to-basics approach. The Flathead renaissance was in full swing, causing prices for swap-meet parts to skyrocket and encouraging old-time Flathead parts suppliers (or their descendants) to begin reproducing classic components. Like any fad, once ignited, the process became self-sustaining.
Fast forward to today, and the Flathead's resurgence shows no signs of waning. In fact, the growing Flathead movement has largely coalesced into three distinct groups. At one end are the purist restorers, meticulously returning every detail to exact original condition. Most in this group will tolerate a modified Flathead as long as it remains period-correct, with no visible modern technology. At the other extreme are dry-lakes, Bonneville, and nostalgia drag racers who have pushed modern technology to its limits, sometimes to the point where it's debatable if the engine truly remains a Flathead. Engines that once produced a mere 85 horsepower now generate over 400 hp on petrol and have even exceeded 700 hp on specialist fuels—an astonishing feat for an engine with only three main bearings.
Somewhere in the middle resides the largest group: prospective street rodders who simply desire reasonably fast hot rods without the generic, mass-produced look. For this group—whether they're building a rat rod, replacing a Chevy engine that looks out of place in an old Deuce, or constructing a brand-new vehicle—the outlook couldn't be brighter. It's arguably even better than the Flathead's heyday, provided the budget holds out. You can now build a brand-new Flathead from scratch. Builders across the globe assemble reliable, powerful 150-200hp engines, or you can purchase new parts and construct one yourself. A healthy supply of new French blocks exists, and companies like Scat produce new H-beam rods and cranks with strokes up to 4.5 inches. Piston manufacturers such as Ross, Wiseco, Egge, and Arias offer pistons in virtually any configuration. The venerable cam grinders, including Isky, Schneider, and Elgin, provide both classic and contemporary cam grinds. New stainless steel valves are available from various sources, while Baron, Edelbrock, Sharp (Wilcap), Navarro, and Offenhauser offer both traditional and improved new cylinder head configurations. For those seeking even more, kits are available to install Weiand and Magnuson superchargers, or even one or two GMC 71-series blowers. The fabled Stromberg 97 carburettors are back in production, but you can also upgrade to modern Holley four-barrels or even electronic fuel injection systems. And finally, brand-new aluminium blocks and Ardun OHV conversion heads and valvetrains are now on the market. Let's delve deeper into some of the available components, the Flathead's lineage, interchangeability, and the secrets of this proud forebear of modern hot rodding.
- The Flathead Engine: An Evolutionary Journey
- Addressing Common Flathead Myths
- Flathead Myth #1: All Flatheads overheat, then the blocks crack.
- Flathead Myth #2: Flatheads are old, ancient, obsolete technology.
- Flathead Myth #3: Popup pistons don't work in a Flathead.
- Flathead Myth #4: All high-rise manifolds are the same.
- Flathead Myth #5: Four carbs don't work on the street.
- Flathead Myth #6: Large valves don't work on the street.
- Flathead Myth #7: You need lots of timing to make a Flathead run.
- Flathead Myth #8: Flatheads don't like to rev.
- Flathead Myth #9: High-compression is the way to go. Flatheads need high compression because they don't breathe.
- Flathead Myth #10: Blown Flatheads always blow up.
- Key Components for Modern Flathead Builds
- Induction Systems: Fueling the Beast
- Cooling System Enhancements
- Ignition Systems
- Exhaust Systems: Letting it Breathe
- Transmission Adapters: Mating Old with New
- Frequently Asked Questions About Flathead Conversions
- Conclusion
The Flathead Engine: An Evolutionary Journey
From its debut in 1932 until the end of its U.S. production in 1953, the Flathead Ford underwent three significant evolutionary changes. Understanding these variations is crucial for anyone considering a conversion or upgrade.
Early Designs (1932-Early 1938)
The first-design engines, produced from 1932 through early 1938, featured only 21 cylinder-head studs. Until mid-1936, these engines even utilised poured babbit main bearings. Due to their inferior head-retention and bearing design, these early blocks are generally best reserved for collector cars. Furthermore, the availability of speed equipment for them is severely limited.
Second-Design (1938 1/2-1948 - 59A Castings)
Starting in July 1938, the blocks were upgraded to 24 head-retention studs. These second-design '38 1/2-'48 blocks, commonly known as "59A" castings, retained an integral cast-in bellhousing. They used a distributor that mounted flush to the front cover with a horizontal shaft on the front of the engine. While they featured insert-style main bearings, they still employed full-floating rod bearings (one bearing shell for each rod pair).
Third-Design (1949-1953 - 8BA Engines)
The third-design "8BA" engines, produced from 1949 to 1953, marked a significant advancement. They featured a bolt-on bellhousing, and the distributor was relocated to the top-right of the engine. Crucially, modern insert-style bearings were adopted for both the mains and rods. After 1953, Flathead production continued in other countries, most notably in Europe, where the engine was used in French military vehicles well into the 1990s. French blocks possess some unique characteristics and are often considered a separate category for builders.
As of now, there's exciting news from the Flathead world: Mark Kirby at Motor City Flathead has collaborated with Shadow Rods to develop an all-new, improved '49-'53-style aftermarket cast-iron Flathead block. This block is significantly beefed up, featuring four-bolt main caps, reinforced bottom-end and webbing, furnace-brazed sleeves (allowing a maximum bore of 3.5 inches), and new-design head studs that tie into the bottom of the block. It will require a new oil pan and a special bolt-on universal bellhousing designed to accept most modern transmissions. Stay tuned for further updates on this promising project.
Addressing Common Flathead Myths
Decades of lore have surrounded the Flathead, leading to several misconceptions. Let's debunk some of the most persistent myths, courtesy of experts like Tony Baron and Charlie Clark.
Flathead Myth #1: All Flatheads overheat, then the blocks crack.
Truth: This is a common concern, but cooling problems are entirely solvable with modern solutions. By using a modern water pump, readily available through suppliers like Speedway Motors, and installing a crossflow radiator, you can significantly improve thermal management. For even greater protection, increasing the coolant system pressure to 17-21 pounds will raise the boiling point and prevent steam pockets that lead to cracks.
Flathead Myth #2: Flatheads are old, ancient, obsolete technology.
Truth: While largely true in a historical context, the Flathead's longevity and adaptability tell a different story. The French military utilised Flatheads as late as the early '90s, demonstrating their robust design. More impressively, "ancient" Flathead technology has evolved to propel vehicles to over 300 mph at Bonneville. On the street, Flatheads are remarkably content with today's petrol, primarily because they were designed to run on the lower-octane fuels available in the 1930s.
Flathead Myth #3: Popup pistons don't work in a Flathead.
Truth: This couldn't be further from the truth. The fastest Flathead builders, whether running naturally aspirated or supercharged setups, consistently use high-dome (popup) pistons. Proper design and attention to the transfer area are key.
Flathead Myth #4: All high-rise manifolds are the same.
Truth: There are over 50 different Flathead intake manifolds available, but they are far from equal. Achieving optimal performance requires the right amount of plenum volume and runner length, precisely matched to the engine's size, camshaft, cylinder-head flow, and intended operating range. What works best for one engine will differ for another application.
Flathead Myth #5: Four carbs don't work on the street.
Truth: On a properly designed intake manifold, multiple carburettor setups, particularly four carbs, offer superior fuel distribution—second only to modern dry EFI systems. In the Flathead's heyday, four-barrel carburettors were barely invented, so builders made the most of what they had. Besides, multi-carb setups simply look incredibly cool.
Flathead Myth #6: Large valves don't work on the street.
Truth: For a Flathead to breathe efficiently, large-diameter, unshrouded valves are essential. These, combined with a properly configured combustion chamber and piston design, are necessary to promote the correct transfer area from the Flathead's valves to the far end of the chamber above the piston tops. Without them, airflow is severely restricted.
Flathead Myth #7: You need lots of timing to make a Flathead run.
Truth: Counter-intuitively, less is often more. Tony Baron, a renowned Flathead expert, recommends running just 10 degrees of base timing and a maximum of 23 degrees at full advance. While the engine might "feel better" with 27-30 degrees of total timing (as read on the crank), Baron warns that "it slows up the flame travel. You may lose as much as 30 hp above 4,500 rpm."
Flathead Myth #8: Flatheads don't like to rev.
Truth: With modern aftermarket cranks and rods utilising contemporary insert bearings, a naturally aspirated Flathead can comfortably achieve 5,500 rpm without issues, even with only three main bearings. For those pushing the limits, billet main caps and girdles are readily available to enhance bottom-end strength.
Flathead Myth #9: High-compression is the way to go. Flatheads need high compression because they don't breathe.
Truth: Achieving optimal Flathead performance involves a delicate balancing act between compression and promoting proper transfer from the offset valves across the piston top. Too high a compression ratio can cause the engine to peak early due to restricted top-end breathing. It is generally recommended to keep the compression ratio under 8.0:1 for street applications.
Flathead Myth #10: Blown Flatheads always blow up.
Truth: This is a fear rooted in past experiences with less sophisticated components. If the engine combination is properly tailored to the supercharger application, you should encounter no significant problems. Even stock Flatheads can reliably handle 6-7 psi of boost without issue, provided the entire system is well-matched and tuned.
Key Components for Modern Flathead Builds
Building a high-performance Flathead today involves selecting and integrating a range of modern components designed to overcome the limitations of the original design.
Rotating Assembly
When selecting a Flathead block, those with a 3 3/16-inch bore are highly desirable. This includes the '39-'53 Mercury and '46-'53 Ford castings. Despite the modern trend of thin-wall castings, these U.S.-built 'flatties' with a 3 3/16-inch bore can typically be bored by 0.125 inches (1/8-inch over). In fact, unless you have a block with severe core shift, most can tolerate a remarkable 0.1875-inch overbore (3/16-inch over standard). Earlier 3 1/16-inch-bore blocks, however, are limited to a 0.090-inch overbore.
In the past, a popular upgrade was swapping in a '49-'53 Mercury 4-inch-stroke crank in place of the Ford 3.75-inch-stroke unit. Speed-O-Motive still advertises Mercury crank cores if you prefer this traditional route, but it's no longer a necessity given the wealth of aftermarket alternatives. Scat, for instance, offers affordable cast Pro Stock cranks with strokes up to 4.375 inches, available with either 2.00- or 2.138-inch rod journals. Custom billet cranks can stretch all the way to a 4.5-inch stroke. The 2-inch rod journals are particularly popular because their diameter and width allow the use of readily available 215-inch-style Buick/Olds/Rover V-8 bearings, simplifying sourcing and reducing costs.
Typical Flathead Combinations
| CID | Bore | Stroke | Comments |
|---|---|---|---|
| 221 | 3.063 | 3.75 | Stock ’32-’42 Ford |
| 239.4 | 3.188 | 3.75 | Stock ’39-’48 Merc, Stock ’46-’53 Ford |
| 258.5 | 3.313 | 3.75 | 1/8-over |
| 268.4 | 3.375 | 3.75 | 3/16 over |
| 255.4 | 3.188 | 4 | Stock ’49-’53 Merc |
| 275.8 | 3.313 | 4 | 1/8-over |
| 286.3 | 3.375 | 4 | 3/16 over |
| 263.3 | 3.188 | 4.125 | 1/8 Merc stroker |
| 284.4 | 3.313 | 4.125 | 1/8 over, 1/8 stroker |
| 295.2 | 3.375 | 4.125 | 3/16 over, 1/8 stroker |
| 271.3 | 3.188 | 4.25 | 1/4 stroker (custom) |
| 293 | 3.313 | 4.25 | 1/8 over, 1/4 stroker |
| 304.2 | 3.375 | 4.25 | 3/16 over, 1/4 stroker |
| 279.3 | 3.188 | 4.375 | 3/8 stroker (custom) |
| 301.6 | 3.313 | 4.375 | 1/8 over, 3/8 stroker |
| 313.1 | 3.375 | 4.375 | 3/16 over, 3/8 stroker |
| 287.3 | 3.188 | 4.5 | 1/2 stroker (custom) |
| 310.2 | 3.313 | 4.5 | 1/8 over, 1/2 stroker |
| 322.1 | 3.375 | 4.5 | 3/16 over, 1/2 stroker |
| 334.1 | 3.438 | 4.5 | 1/4 over, 1/2 stroker* (*French block only) |
Harmonic Dampers
Most stock Flatheads were never equipped with an effective harmonic damper. However, with modern solid camshafts and large stroker cranks, the overall engine rpm and piston speed are considerably higher than those of original stock engines. Flathead gurus like Don Ferguson and Tony Baron strongly advocate for the use of a harmonic damper on any hot rod engine. One popular solution involves adapting a small-block Chevy damper. The Chevy's crank diameter is only 0.060 inches smaller than the Flathead's, making it relatively straightforward to machine a small amount off the Ford snout and slightly hone the inside of a Chevy balancer for a slip fit over the Ford crank. For those who prefer not to undertake machining, companies like Baron Racing offer hubs that adapt larger diameter dampers, and others provide solutions that allow retention of stock pulleys and belt drives.
French Blocks
Original 50-plus-year-old Flathead blocks without cracks are becoming increasingly rare. While new aftermarket iron blocks are reportedly in development, a pragmatic solution for finding a solid core for your Flathead build is to start with a brand-new French block. For reasons known only to the French military, Flatheads continued to be used in French Army trucks through the early 1990s. Mullins, a leading supplier of surplus Jeep and other vintage military parts in Texas, stumbled upon a warehouse full of brand-new French blocks about to be scrapped during a European trip for Jeep components. He purchased the entire French stock, and at last count, still possesses at least 500 blocks, 120 complete engines, and over 2,000 rods.
French blocks are approximately 30 pounds heavier than a standard Flathead, which is a strong indicator of better metal quality and thicker walls. They are reputed to be cast with a 10 percent higher nickel content, and the quality of these modern castings is noticeably smoother with significantly less core shift. Tony Baron asserts that French blocks can be bored up to 0.250 inches (1/4 inch) over standard. When combined with a 4.5-inch-stroke aftermarket crank, this can yield an impressive 334 cubic inches. However, there are some notable differences compared to original U.S. blocks. French blocks are hybrids, essentially a '49-'53 8BA in terms of deck height and front-end design, but retaining the integral cast bellhousing and corresponding oil pan found on the '38 1/2-'48 59A blocks. Two specific features to be aware of are an extra water hole in the block and the absence of a breather standpipe. There is also an unsightly governor mounting boss on the left-rear of the block that many rodders opt to machine off for aesthetic reasons. Due to their use in trucks, the intake and exhaust port throats in French versions are choked down under the valve pockets, necessitating extensive port work for racing applications. On the upside, their main caps are beefier than those of traditional stock Flatheads. Unfortunately, old-school resistance to this "new and improved" part is so entrenched that the SCTA (Southern California Timing Association) has banned these blocks from competing in classic land speed racing classes. This decision, however, leaves these pristine, virgin blocks readily available for us normal street enthusiasts.
Combustion Chamber & Cylinder Heads
On a Flathead, the cylinder heads, lacking ports or valves, solely form the combustion chamber roof. The air-fuel mixture must follow a tortuous U-turn path: entering through the block-mounted intake valve, flowing over to the main part of the chamber above the piston, and then exiting back out through the exhaust valve. This lateral flow severely restricts the Flathead's breathing capability. However, it does promote what modern high-tech engineers term "swirl and tumble," which significantly enhances fuel mixing and combustion efficiency.
Extracting power from a Flathead is a delicate balancing act, requiring careful consideration of the thermodynamic benefits of increasing compression against the need to improve airflow through the combustion chamber. Traditional Flathead airflow management practices often involve "relieving" the block—removing metal between the valve-seat sides closest to the cylinder bore. While this improves airflow, the resultant increase in effective combustion chamber volume lowers the compression ratio, thereby decreasing horsepower and fuel economy. Attempting to regain compression ratio by using popup pistons may improve airflow, provided meticulous attention is paid to the transfer area and the overall piston-to-combustion chamber interface. The optimal balance between these factors has been a subject of intense debate for over 60 years.
Currently, the most favoured approach involves running a large popup piston, but with a scallop on the side adjacent to the valves. This design helps maintain a clear transfer area between the valves and the cylinder bore. For naturally aspirated engines running on typical street petrol, recommended bottom-line compression ratios range between 7.5-8:1. For supercharged setups, a ratio of 6.5-7.0:1 is generally advisable. As for cylinder heads themselves, Baron, Edelbrock, Navarro, Offenhauser, and Sharp (now sold by Wilcap) all have their dedicated adherents, each offering unique advantages.
Modern relief practices are far less pronounced than in the past, typically only about 0.080 inches deep instead of the old-school 3/16 inch. Research has shown that there's relatively little air movement over the base of the block; instead, air tends to flow over the front of the valve and directly towards the chamber roof. Most hot rod engines utilise oversize valves. Small-block Chevy valves remain popular, but with reduced-base-circle cams, they might be too short to allow proper lash adjustment. Correct-length Flathead 1.800-inch intake and 1.600-inch exhaust valves are available from Flathead specialists like Baron Racing.
To ensure a reliable seal between the heads and the block, modern builders use slick new graphite-impregnated head gaskets available from Best Gasket, Red's Headers, and Tatom. Copper head gaskets are also sold by SCE, while Fel-Pro and Victor continue to produce their own versions.
Camshafts and Valvetrain
Given the Flathead's unique design without rocker arms, the entire valve lift must be generated solely by the cam lobe. According to Baron Racing, the limiting factor isn't piston-to-head interference or even valve spring coil-bind; it's running out of cam bearing clearance for the lobes. Short of machining the block oversize for custom roller-cam bearings, even with a reduced base circle, this generally limits maximum cam lift to approximately 0.460 inches. Tony Baron suggests that a well-performing Flathead should have no less than 0.400 inches of lift and about 250 degrees duration at 0.050-inch tappet lift. Schneider's 278F solid cam (0.420 lift, 250 degrees at 0.050 duration, 110-degree lobe separation angle) is one grind that perfectly fits these specifications. Many hardcore enthusiasts still swear by Isky's 400-JR solid (0.400 lift, 244 degrees at 0.050, 111-degree LSA).
One notable Flathead builder, Dave Tatom, offers a unique line of custom grinds featuring wide 114-degree LSAs for naturally aspirated engines, and 116-118 LSAs for supercharged motors. Tatom believes that spreading the lobe centres helps to combat overlap-induced reversion, a common issue with the Flathead's siamesed centre exhaust ports. The 270-F, considered Tatom's best all-around cam, is reported to perform exceptionally well in both normally aspirated or blown applications, with either manual or automatic transmissions, offering good idle quality and 18-19 inches of vacuum. Ground with a 114-degree LSA and a 112-degree intake centerline, it provides 0.395 inches of lift and 234 degrees duration at 0.050. Cams like this, coupled with good aftermarket heads, are capable of producing 200 hp and 240 lb-ft naturally aspirated, and over 300 hp and 350 lb-ft with a supercharger. Both mechanical solid and roller cams are available for both early and late blocks, along with adjustable lifters and adapters to convert front-mount distributor cams to vertical drives.
Oiling System Upgrades
The stock Flathead oiling system is, by modern standards, marginal for performance use. Most reputable builders convert the original oil system to a full-flow design, incorporating a modern, remote-mounted oil filter. Several techniques exist for this conversion; for example, Baron Racing's preferred method involves plugging the existing main-feed lower lateral port at the rear of the block and drilling a 3/8-inch hole from the bottom of the cam bore to the rear main journal. At present, the only aftermarket custom oil pan available is from Ardun Engineering. Most Flathead builders modify factory pans to suit their needs. Melling continues to produce a high-volume oil pump (PN M-15). A truck oil pickup tube assembly (PN 8RT-6615) is required to use both the M-15 and the standard volume Melling M-19 in '48-and-earlier engines; '49-and-up engines can utilise the stock pickup.
Induction Systems: Fueling the Beast
The Flathead's era predates widespread four-barrel carburettor use, meaning multi-carb setups were the norm. Today, options range from faithful reproductions of period-correct systems to cutting-edge electronic fuel injection and supercharging.
Traditional Carburetion
It was only towards the very end of the Flathead's reign that the first small four-barrel carburettors began to appear. In those days, everyone relied on multiple-carb setups. Strombergs were the undisputed favourites, though Chandler-Grove/Holley, Zenith, and Rochester two-barrels were also in use. Excitingly, Stromberg in England is once again producing new Strombergs, featuring improved internal components and casting technology for enhanced reliability and leak-free operation.
The Thickstun two-carb high-rise intake, now marketed by Baron, is an excellent street setup that even provides clearance for the stock generator. Baron also offers a modern version of the famous Tattersfield/Baron four-carb race intake, adapted for more civilised street use. The current incarnation stands 3 inches taller than the originals and features smaller 1 1/2-inch ports (vintage versions had 1 3/4-inch ports, but the new casting is thick enough to port them out). Tom Roberts' new two-piece crossflow intake incorporates the latest in airflow technology, with different top-halves available to accommodate a variety of induction setups. Edelbrock, Wilcap (Sharp), and Offenhauser continue to market a wide array of Flathead intakes.
Electronic Fuel Injection (EFI)
Yes, you can indeed have a classic Flathead with modern fuel injection. Hilborn and Ardun Enterprises offer EFI conversions that retain the aesthetic of old-time stacked carburettors but integrate EFI nozzles. TBI (Throttle Body Injection) systems, utilising billet throttle bodies that resemble Stromberg 97 carburettors, are available from Flathead Engineering. Mooneyes also offers throttle bodies designed to mimic Strombergs. A newer player in the market is Gemini Electronic Fuel Injection, which provides a complete bolt-on Flathead conversion kit based on the self-programming Prodigious fuel injection system. Additionally, an Australian company, Flatattack Engineering, offers plenum-style, TPI-like systems controlled by either GM Delco or MoTeC computers, offering a truly modern twist to Flathead performance.
Supercharging
While Flatheads may not boast the cubic inches or brute airflow potential of many contemporary engines, there's a compelling solution: bolting on a supercharger. The Flathead's inherent compression ratio is remarkably well-suited to supercharging, and arguably, what could be more quintessentially hot rod than a blower poking through the bonnet? Magnuson offers an Eaton blower kit, while Joe Abbin of Roadrunner Engineering provides Weiand 142 and 174 supercharger setups, complete with belt drives. Uncommon Engineering also specialises in unique supercharger arrangements, including modern renditions of the most fabled top-mount setups, and even twin 4-71 top-mount systems, for those seeking maximum visual and actual impact.
Cooling System Enhancements
Effective cooling is paramount for Flathead reliability and performance. Coolant must remain in liquid form as it circulates through the engine. In the past, all cars used low-pressure cooling systems, which often led to coolant boiling. When coolant boils, steam pockets form, and the presence of steam directly contributes to block cracks. The modern solution is to significantly raise the boiling point by increasing coolant-system pressure to 17-21 pounds, utilising a modern crossflow radiator, and installing a higher-pressure radiator cap. A high-pressure system will operate perfectly without boiling, even at gauge temperatures of 190-210 degrees Fahrenheit.
Not all Flathead water pumps are created equal. For improved cooling efficiency, original '49-'53 pumps featured more impeller vanes than earlier models. Speedway Motors offers pumps with sealed bearings that deliver even better performance in both early and late configurations. Tom Roberts takes this a step further, starting with the Speedway pump, modifying it for increased flow, and re-engineering the snout to accept modern, bolt-on, serpentine-belt pulleys. For the ultimate cooling solution, you can upgrade to one of Cornhusker Engineering's custom front cover and late-model water-pump setups.
Ignition Systems
The '39-'48 Flatheads employed a direct camshaft-driven front-mount distributor, while '49-'53 engines used a gear-driven, vertical-mount distributor located on the right-front of the engine. Both early and late distributor styles can be interchanged by using the corresponding front engine covers and cam drive. While exact ignition timing will vary depending on the specific engine combination, Flatheads running on petrol generally prefer about 23 degrees of total advance when naturally aspirated, and just 19 degrees with a supercharger. Nobody runs the old, weak stock ignitions anymore. Traditionalists can opt for Vertex or Mallory magnetos, while those seeking modern performance may want to upgrade to MSD or Mallory electronic distributors. Some fuel-injection setups even incorporate distributorless coil-ignition systems. Of course, these modern systems typically require a 12-volt electrical system. An excellent alternative for those wishing to retain a classic look are Pertronix conversion kits, which fit inside the original distributor, with versions even offered that function on 6-volt power.
Exhaust Systems: Letting it Breathe
A wide variety of headers are available for Flathead engines, and it's universally agreed that the restrictive stock exhaust manifolds should be replaced. As its name suggests, Red's Headers is an excellent source for the widest selection of street-style headers. Speedway Engineering also offers a range of options. For ultimate performance, equal-length race headers are available from Tatom Custom Engines. Some builders also recommend installing exhaust-port dividers to effectively split the siamesed centre exhaust ports, further improving exhaust flow.
Transmission Adapters: Mating Old with New
With modern Flatheads routinely producing 250-300 lb-ft of torque, the original transmissions are simply not up to the task. Fortunately, a broad array of adapters are available to mate this venerable motor to today's robust automatic and manual transmissions. The undisputed leader in adapters is Wilcap, offering kits to mate GM automatic transmissions and Ford C4 automatics to '49-'53 8BA blocks, as well as a variety of adapters to connect both early and late Flatheads to most GM and Ford manual transmissions. Wilcap also sells '32-'48 Ford mechanical-clutch hardware.
Flat-O Products provides well-designed, comprehensive kits for installing the Ford C4 automatic and T5 manual transmissions behind either 8BA or 59A engines. If you possess an original bellhousing, you can utilise available Trans-Dapt adapters to install Ford passenger-car transmissions from the mid-1960s to the late 1970s behind '49-'53 'flatties'. For clutch and flywheel needs, Centerforce offers a range of high-performance components.
Frequently Asked Questions About Flathead Conversions
Beyond the myths, here are some common questions prospective Flathead builders often ask:
Q: What's the biggest challenge in building a high-performance Flathead?
A: The biggest challenge is often managing the engine's inherent breathing limitations and ensuring adequate cooling and oiling for increased power levels. Modern aftermarket parts address these issues effectively.
Q: Can I really get 200+ horsepower from a street Flathead?
A: Absolutely. With the right combination of bored and stroked French blocks, modern heads, a performance camshaft, and a well-designed induction system (carburetted or EFI), 200 hp is achievable for a naturally aspirated Flathead. Supercharged engines can push well beyond 300 hp.
Q: Are Flathead parts expensive?
A: Prices for Flathead parts, especially original swap-meet items, have indeed skyrocketed due to demand. However, the resurgence of the Flathead has led to a thriving aftermarket industry that produces new, improved components, often at competitive prices compared to finding good used originals.
Q: Is it difficult to convert to a 12-volt electrical system?
A: Converting a Flathead to 12-volt is a common and relatively straightforward upgrade. Most modern ignition and fuel systems require 12V, and kits are readily available to simplify the process while retaining a classic look where desired.
Q: How important are harmonic dampers for a performance Flathead?
A: Extremely important. With higher RPMs and piston speeds from modern builds, a harmonic damper is crucial for engine longevity and to prevent crankshaft damage. It's a non-negotiable component for any hot rod Flathead.
Conclusion
The Ford Flathead V-8, once considered obsolete, has not merely made a comeback; it has been reborn. Thanks to a dedicated community of enthusiasts, innovative engineers, and a burgeoning aftermarket industry, the Flathead is now more capable and reliable than ever before. Whether you're aiming for a period-correct restoration, a formidable dry-lakes racer, or a powerful, distinctive street rod that stands out from the crowd, the possibilities with Flathead conversion kits are virtually limitless. By understanding its history, debunking common myths, and embracing the wealth of modern components available, you can build a Flathead that not only honours its legendary past but also delivers thrilling performance for years to come. The Flathead's unique sound, classic aesthetics, and undeniable cool factor ensure its place at the heart of hot rodding culture for generations to come.
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