01/09/2013
A noisy exhaust can be more than just an annoyance; it often signals a leak or a failing component within your vehicle's exhaust system. While a full replacement can be costly, an exhaust blow-out kit offers a convenient and often more affordable solution for temporary or even semi-permanent repairs. But with the vast array of options available, a common question arises: can you effectively purchase an exhaust blow-out kit online? The simple answer is yes, absolutely. However, like any online purchase, especially for vehicle parts, there are crucial considerations to ensure you get the right product and avoid unexpected complications, particularly for international buyers.

This comprehensive guide will walk you through everything you need to know about purchasing an exhaust blow-out kit online, from understanding what these kits are to navigating the complexities of international shipping and ensuring a successful repair.
- What Exactly is an Exhaust Blow-Out Kit?
- Why Choose to Buy Online?
- Key Considerations Before You Buy
- Navigating International Purchases: A Crucial Warning
- Installation Tips for Your Blow-Out Kit
- Common Issues and Troubleshooting
- Frequently Asked Questions (FAQs)
- How long does an exhaust blow-out kit repair last?
- Are exhaust blow-out kits legal for MOT in the UK?
- Do I need special tools to apply an exhaust blow-out kit?
- Can I use an exhaust blow-out kit on any part of the exhaust system?
- Will using an exhaust blow-out kit affect my car's performance or fuel economy?
- What if the damage is too big for a kit?
- Conclusion
What Exactly is an Exhaust Blow-Out Kit?
An exhaust blow-out kit is typically a collection of components designed to patch or repair a hole, crack, or weak point in your vehicle's exhaust pipe or muffler. These kits are often used for emergency repairs or as a more permanent fix for minor damage, saving you the expense of a full exhaust system replacement. They generally consist of:
- Exhaust Repair Paste or Putty: A high-temperature resistant compound that hardens to seal holes and cracks.
- Repair Bandage or Wrap: Often fibreglass or metal mesh, impregnated with a resin that hardens when exposed to heat, providing structural reinforcement over the sealed area.
- Clamps: Various types of clamps (e.g., U-bolt clamps, band clamps) to secure the bandage or a new section of pipe.
- Small Pipe Sections (less common): Some kits might include small, universal pipe sections for splicing, though this is more advanced.
The primary goal of these kits is to restore the integrity of the exhaust system, reducing noise, preventing harmful exhaust gases from entering the cabin, and maintaining optimal engine performance. They are particularly useful for common issues such as rusted-through sections, accidental damage from road debris, or fatigue cracks.
Why Choose to Buy Online?
Purchasing an exhaust blow-out kit online offers several distinct advantages:
- Wider Selection: Online retailers typically stock a much broader range of kits from various manufacturers, catering to different types of damage and vehicle models. You're not limited by the inventory of your local auto parts shop.
- Competitive Pricing: The online marketplace often fosters greater competition, leading to more competitive prices. You can easily compare costs from multiple sellers to find the best deal.
- Convenience: Order from the comfort of your home, any time of day or night, and have the kit delivered directly to your doorstep. This saves time and effort compared to visiting physical stores.
- Access to Reviews: Customer reviews and ratings provide valuable insights into the quality and effectiveness of specific kits and sellers, helping you make an informed decision.
Key Considerations Before You Buy
While convenient, buying online requires careful attention to detail to ensure you purchase the correct and most effective kit for your needs.
Vehicle Compatibility
Even though many blow-out kits are designed to be somewhat universal, it's crucial to consider the approximate diameter of your exhaust pipe. While you're not buying a direct-fit component, knowing the pipe size helps you select a kit with appropriately sized clamps and enough material to cover the damaged area. Always check the product description for recommended pipe diameters.
Kit Contents and Quality
Not all kits are created equal. Pay close attention to what's included and the quality of the materials:
- High-Temperature Resistance: Ensure the paste or wrap is rated for the extreme temperatures of an exhaust system. Look for products designed for 'exhaust repair' specifically.
- Durability: Some kits offer a more temporary fix, while others aim for longer-lasting repairs. Read reviews to gauge real-world durability.
- Ease of Use: Kits with clear instructions and pre-measured components can make the repair process much simpler, especially for DIY enthusiasts.
Seller Reputation and Returns Policy
Always purchase from reputable online retailers or sellers with a strong track record. Check customer reviews not just for the product, but for the seller's service, shipping times, and responsiveness. Understand their returns policy before you buy, especially if you're unsure about compatibility or quality.
This is perhaps the most critical section for many buyers, particularly those within the EU following Brexit. If you are ordering an exhaust blow-out kit from a UK-based seller for delivery outside of the UK, you must be aware of potential additional costs and responsibilities.
PLEASE NOTE: Orders placed will be sent DDU (Delivery Duty Unpaid). This means the price you pay for the item and shipping does not include any potential import duties, taxes, or customs fees in your destination country.
Your order may be subject to customs charges and/or import taxes if you are having an item delivered outside of the UK. We cannot estimate when these charges will be applied, how much they will come to if applied, and we regret that we cannot pay these charges. For more information about customs charges, it is imperative that you contact your local customs office or a local courier service in your country before placing an order. They will be able to provide the most accurate and up-to-date information regarding applicable tariffs and fees.
Furthermore, be aware of administrative fees charged by the courier for handling these charges. For instance, if using DHL, they typically charge an admin fee of approximately £16 for the collection of duties/taxes, if applicable. Please bear this in mind when placing your order, as this fee is in addition to any customs duties or import taxes.
Crucial Responsibility of the Receiver: Any charges incurred must be paid by the receiver of the order. If an item is refused by the receiver (e.g., due to unwillingness to pay the customs charges), the item will be abandoned by the carrier. In such a scenario, the customer will be wholly liable for the order and the return of the goods to the seller. Otherwise, the item will not be refunded. This means you could lose both the item and the money you paid for it if you refuse to pay the charges.

This information is particularly pertinent for EU customers, as goods entering the EU from the UK are now subject to customs procedures and potential duties that were not applicable before Brexit. Always factor these potential additional costs into your total budget when considering an international online purchase.
Comparative Table: Exhaust Repair Options
| Repair Method | Cost (Estimate) | Durability | Complexity | Best For |
|---|---|---|---|---|
| Exhaust Blow-Out Kit | Low (£10-£50) | Temporary to Semi-Permanent | Low (DIY friendly) | Small holes, cracks, minor leaks |
| Exhaust Welding | Medium (£50-£150) | Permanent | High (Professional skill) | Larger holes, structural damage |
| New Exhaust Section | Medium (£100-£300+) | Permanent | Medium (Some DIY, often pro) | Larger, localised damage |
| Full Exhaust Replacement | High (£200-£1000+) | Permanent (New system) | High (Professional) | Extensive rust, multiple failures |
As you can see, the exhaust blow-out kit offers a compelling balance of cost and ease for specific types of damage.
Installation Tips for Your Blow-Out Kit
Once you've received your kit, proper installation is key to a successful repair. Always follow the manufacturer's instructions precisely, but here are some general tips:
- Safety First: Ensure the vehicle is safely supported on jack stands or a lift. The exhaust system will be hot if the car has recently been run, so allow it to cool completely. Wear appropriate safety gear, including gloves and eye protection.
- Clean the Area: Thoroughly clean the damaged area of the exhaust pipe. Remove any rust, dirt, grease, or loose material with a wire brush or sandpaper. A clean surface ensures good adhesion of the paste or wrap.
- Apply Paste Evenly: If using exhaust paste, apply it generously and evenly over the hole or crack. Ensure it fills the void completely.
- Wrap Tightly: If using a bandage or wrap, apply it tightly around the repair area, overlapping layers as directed. Tension is important for a secure bond.
- Cure Time: Allow adequate curing time as specified by the manufacturer. Some kits require the engine to be run for a period to cure the material with heat, while others cure at ambient temperature. Do not drive the car until the repair is fully cured.
- Check for Leaks: After curing, start the engine and listen carefully for any remaining leaks. You can also use a soapy water solution sprayed around the repair area – bubbles will indicate a leak.
Common Issues and Troubleshooting
Even with the best intentions, a DIY exhaust repair can sometimes present challenges:
- Repair Doesn't Hold: This is often due to insufficient surface preparation (not cleaning thoroughly) or not allowing adequate cure time. Re-clean and re-apply, ensuring the surface is prepped correctly.
- New Leaks Appear: Sometimes, fixing one leak puts more pressure on another weak point in the exhaust. This might indicate that the exhaust system has more widespread deterioration than initially thought, and a more comprehensive repair or replacement might be necessary.
- Excessive Smoke/Odour During Curing: This is usually normal as the repair paste or wrap cures and burns off any initial solvents. Ensure good ventilation. If it persists after the recommended curing time, there might be an issue.
- Difficulty Applying: If the area is hard to reach, consider using ramps or a lift, or even removing the affected exhaust section if feasible and safe to do so.
Remember, an exhaust blow-out kit is often a temporary or stop-gap solution. If the problem recurs quickly, or if the damage is extensive, it's always best to consult a professional mechanic for a more permanent fix.
Frequently Asked Questions (FAQs)
How long does an exhaust blow-out kit repair last?
The lifespan of a repair varies greatly depending on the quality of the kit, the extent of the original damage, the quality of the application, and driving conditions. Minor repairs on small holes might last for months or even over a year, while larger, more complex patches might only last a few weeks or until a permanent repair can be arranged. They are generally considered a temporary or semi-permanent fix.
Are exhaust blow-out kits legal for MOT in the UK?
For an MOT, an exhaust repair must be secure, gastight, and not emit excessive noise or fumes. A well-applied exhaust blow-out kit can pass an MOT if it meets these criteria. However, if the repair is clearly temporary, poorly done, or compromises the structural integrity of the exhaust, it will fail. It's always best to aim for a repair that looks and functions as close to original as possible.
Do I need special tools to apply an exhaust blow-out kit?
Most basic kits require minimal tools – often just a wire brush for cleaning, sandpaper, and possibly a screwdriver or wrench for tightening clamps. More advanced kits might require a cutting tool if you're replacing a section of pipe.
Can I use an exhaust blow-out kit on any part of the exhaust system?
Exhaust blow-out kits are generally designed for the mid-section pipe and muffler. They are typically not recommended for repairs close to the engine (e.g., manifold or downpipe) due to extremely high temperatures and critical sensor locations. They are also not suitable for catalytic converters, which require specialised replacement.
Will using an exhaust blow-out kit affect my car's performance or fuel economy?
A properly applied repair should restore the exhaust system's integrity, which can prevent a loss in engine performance (due to back pressure issues) and maintain fuel economy. If the exhaust was leaking significantly before, sealing it can actually improve both.
What if the damage is too big for a kit?
If the hole or crack is larger than a few centimetres, or if the pipe is severely corroded over a long section, an exhaust blow-out kit will likely not be sufficient. In such cases, you'll need to consider cutting out and replacing the damaged section of pipe, welding, or a full exhaust replacement. Consult a mechanic for advice on extensive damage.
Conclusion
Buying an exhaust blow-out kit online is a convenient and often cost-effective way to address minor exhaust issues on your vehicle. The vast selection, competitive pricing, and convenience make it an attractive option for many DIY mechanics. However, careful consideration of vehicle compatibility, kit quality, and seller reputation is essential for a successful purchase. For international buyers, particularly those in the EU, understanding the implications of DDU shipping, potential customs charges, and administrative fees is not just important – it's absolutely critical to avoid unexpected costs and complications. By being well-informed and diligent, you can confidently purchase the right exhaust blow-out kit online and get your vehicle back to running smoothly and quietly.
If you want to read more articles similar to Buying an Exhaust Blow-Out Kit Online: A UK Guide, you can visit the Repairs category.
