Who are motorcycle Rewind Bros?

Motorcycle Electrical Woes Solved

19/05/2018

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Motorcycle Rewind Bros: Your Trusted Partner for Electrical Repairs

When your motorcycle's electrical system starts playing up, it can be a source of immense frustration. Whether you're a seasoned rider tackling the open road or a motocross enthusiast battling it out on the track, a faulty electrical component can bring your adventures to an abrupt halt. This is precisely where Motorcycle Rewind Bros steps in, offering a specialised and comprehensive range of electrical repair solutions tailored for both road and motocross motorcycles. With a commitment to quality and efficiency, Aaron and Ian at Motorcycle Rewind Bros are ready to diagnose and resolve your bike's electrical gremlins. Don't let minor electrical issues turn into major headaches; a quick call to 0455 215 364 can set you on the path to getting your beloved machine back in peak performance.

What is brothers-EMR Ltd?
Brothers-EMR Ltd was created with the simple philosophy that service and quality are to be paramount at all times and throughout all aspects of the business. Our aim is to offer the most timely, practical, and cost effective solution to your break-downs, thus greatly reducing costly down-time. Collections and deliveries of items can be arranged

Understanding the Need for Motor Rewinding

One of the key services offered by specialists like Motorcycle Rewind Bros is the art of motor rewinding. But what exactly is motor rewinding, and why might your motorcycle's motor need it? Over time, the electrical windings within a motor can degrade due to heat, vibration, and general wear and tear. This degradation leads to a loss of efficiency, meaning the motor doesn't perform as powerfully or as reliably as it did when it was first manufactured. When this happens, you might notice a drop in performance, increased fuel consumption, or even intermittent failures.

Rewinding a motor involves carefully stripping away the old, damaged windings and replacing them with new, precisely wound coils. This process essentially rejuvenates the motor, restoring its lost efficiency and often bringing it back to or even exceeding its original performance specifications. For many motorcycle owners, especially those with older bikes or models featuring unique or hard-to-find parts, rewinding a motor can be a far more advantageous option than attempting a full replacement. It's often the most cost-effective and quickest route to getting your bike operational again, particularly when sourcing an entirely new motor is either impossible or prohibitively expensive. Furthermore, a professional rewind can often extend the lifespan of the motor significantly, offering a sustainable and practical solution.

The Philosophy Behind Brothers-EMR Ltd

Motorcycle Rewind Bros operates under the umbrella of Brothers-EMR Ltd, a company founded on a robust philosophy that places service and quality at the absolute forefront of every operation. This isn't just a catchy slogan; it's the guiding principle that informs every decision and action taken. The primary aim of Brothers-EMR Ltd is to provide timely, practical, and cost-effective solutions to any breakdown or electrical issue your motorcycle might encounter. They understand that for riders, downtime is a rider's worst enemy. Every moment a bike is off the road is a moment lost for enjoyment, commuting, or competition.

By focusing on efficient diagnostics and expert repair, Brothers-EMR Ltd strives to minimise this costly downtime. They recognise that a quick turnaround, coupled with a high standard of workmanship, is crucial for keeping their customers satisfied and their motorcycles running smoothly. Whether it's a simple stator rewind or a more complex alternator repair, their approach is always geared towards delivering a solution that is both reliable and economical. This dedication to service excellence ensures that when you entrust your motorcycle to Motorcycle Rewind Bros, you are choosing a team that is committed to getting you back on the road with confidence.

Who are motorcycle Rewind Bros?
With a combinded 40+ years of specialist expertise in alternator repairs and rewinds. Rewind Bros started at Small Coil Rewinds in the early-2000s and thank Bert for his years of service to the Australian motorcycle industry. Motorcycle Rewind Bros offer a range of electrical repair solutions for road and motorcross bikes.

Common Motorcycle Electrical Faults and Solutions

Motorcycle electrical systems are intricate networks of wires, components, and power sources. Over time, various parts can fail, leading to a range of symptoms. Understanding these common faults can help you identify when it's time to seek professional help:

  • Battery Issues: A weak or failing battery is one of the most common culprits. Symptoms include slow engine cranking, dim headlights, and electrical accessories not working. While sometimes a battery just needs charging or replacing, a faulty charging system (regulator/rectifier or stator) can also be the cause.
  • Stator and Alternator Problems: The stator (or alternator in some bikes) is responsible for generating electricity to charge the battery and power the bike's systems. If the stator fails, the battery won't charge, leading to a dead battery and eventually a stalled motorcycle. Signs of a failing stator include a dead battery, flickering lights, and a lack of power. Rewinding a stator is a common and effective repair.
  • Regulator/Rectifier Failure: This component controls the voltage output from the stator, preventing the battery from overcharging or undercharging. A faulty regulator/rectifier can lead to a range of problems, from a battery that's constantly flat to electrical components frying due to overvoltage.
  • Wiring Harness Issues: Corroded connections, frayed wires, or short circuits within the wiring harness can cause intermittent faults or complete electrical failure. Vibration and exposure to the elements are primary causes.
  • Ignition System Faults: Problems with the ignition coil, spark plug, or CDI unit can result in misfires, poor acceleration, or the engine not starting at all.
  • Lighting and Accessory Failures: Issues with headlights, taillights, indicators, or dashboard lights can stem from faulty bulbs, switches, or wiring.

Motorcycle Rewind Bros specialises in diagnosing and repairing all these common issues. Their expertise in motor rewinding is particularly valuable for stator and alternator problems, offering a long-lasting solution.

Why Choose Professional Rewinding Services?

While the DIY spirit is admirable, attempting to rewind a motor or repair complex electrical systems without the right knowledge and tools can lead to further damage and more costly repairs. Professional rewinders possess:

  • Specialised Knowledge: They understand the precise wire gauges, insulation types, and winding patterns required for different motorcycle motors.
  • Proper Equipment: Access to winding machines, testing equipment, and high-quality materials ensures a superior and reliable repair.
  • Diagnostic Skills: Professionals can accurately pinpoint the root cause of an electrical fault, saving you time and money on unnecessary repairs.
  • Warranty and Peace of Mind: Reputable rewind services often offer warranties on their work, giving you confidence in the repair's durability.

Comparing Repair vs. Replacement

Deciding whether to repair or replace a faulty motorcycle electrical component can be a tough call. Here's a quick comparison:

FactorRepair (Rewinding)Replacement
CostOften significantly lowerCan be very high, especially for specialised parts
SpeedCan be faster if parts are readily availableDepends on availability of the new part
Availability of PartsCan be a viable option when new parts are scarceDependent on manufacturer or aftermarket supply
PerformanceCan restore to original or betterRestores to original specification
Environmental ImpactMore sustainable, reuses existing componentsGenerates waste from discarded component
ComplexityRequires specialised skills and equipmentCan be straightforward for standard parts, complex for integrated units

For many motorcycle owners, especially those with older or classic bikes, the repair option through professional rewinding is often the most sensible and rewarding choice.

Frequently Asked Questions

Q1: How long does a motor rewind typically take?
A1: The turnaround time can vary depending on the complexity of the motor and the workload of the repair shop. However, professional services like Motorcycle Rewind Bros aim for timely completion to minimise your downtime.

Q2: Can a rewound motor perform better than the original?
A2: In some cases, yes. Using higher quality materials or slightly different winding configurations can sometimes lead to improved performance or efficiency.

Should you rewind a motor?
Over time, motors lose the efficiency that they ran with when initially manufactured. Motor rewinds enable the efficiency of old or well-used motors to be significantly improved. Rewinding a motor may be a better option than opting for a full replacement.

Q3: What are the signs that my motorcycle's stator needs rewinding?
A3: Common signs include a battery that doesn't hold a charge, dimming lights, a lack of power, or the motorcycle cutting out unexpectedly. If you suspect a stator issue, it's best to have it professionally diagnosed.

Q4: Is it always cheaper to rewind a motor than to replace it?
A4: In most cases, yes, especially for components like stators or alternators where a new part can be very expensive or difficult to source. Rewinding offers a cost-effective alternative that restores the component's functionality.

Q5: How can I contact Motorcycle Rewind Bros?
A5: You can reach Aaron and Ian at 0455 215 364 to discuss your motorcycle's electrical issues and the services they offer.

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