Ford XR6 Turbo: Price, Performance & Parts

29/12/2011

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Unveiling the Ford XR6 Turbo: A Performance Icon

The Ford XR6 Turbo, particularly the BA generation, remains a significant chapter in Australian automotive history. Revered for its potent Barra engine and engaging driving dynamics, it carved out a unique niche in the performance sedan market. While the focus here is on the XR6 Turbo, we'll also touch upon its more luxurious sibling, the G6E Turbo, and delve into the practicalities of turbocharger replacement.

How much does a BA XR6 Turbo cost?
Initially available with a five-speed manual, the BA XR6 Turbo wore a list price of $44,640 when new, with the four-speed automatic gearbox adding $920. A high attrition rate has seen surviving manuals dwindle, although there are doubtless many carefully preserved examples hiding.

The BA XR6 Turbo: A Legend is Born

To truly appreciate the BA XR6 Turbo, we must first cast our minds back to its predecessor, the AU Falcon. The AU, despite its later meme status, was met with considerable criticism for its divisive styling and a mechanically familiar platform that retained a live rear axle. The XR6's 4.0-litre inline-six engine's power output had remained largely unchanged since the EF Falcon in 1996.

The arrival of the BA Falcon in late 2002 marked a seismic shift. It boasted a more conventional exterior design and a body structure that was a remarkable 60% more rigid. Underneath, the groundbreaking 'control blade' independent rear suspension was a significant mechanical upgrade.

However, the true headline was under the bonnet: the birth of the legendary 'Barra' engine. This was Australia's most sophisticated engine to date, featuring an alloy twin overhead cam head with four valves per cylinder, variable valve timing, inline coil packs, and a fly-by-wire throttle. Ford finally had a 21st-century inline-six that could truly challenge Holden's offerings in the six-cylinder segment.

The Barra's Might: Naturally Aspirated vs. Turbocharged

In its naturally aspirated form, the Barra motor produced a respectable 182kW and 380Nm, capable of running on various grades of unleaded fuel and LPG. The magic truly happened when Ford dropped the compression ratio from 9.7:1 to 8.7:1 and introduced a Garrett GT40 turbocharger running at just 0.4 bar of boost. This transformation unleashed a formidable 240kW of power, with peak torque of 450Nm arriving as low as 2000rpm. This potent combination, coupled with the car's athletic handling for its size and weight, cemented the XR6 Turbo's reputation.

Original Pricing and Availability: BA XR6 Turbo

When new, the BA XR6 Turbo carried a list price of $44,640. An optional four-speed automatic gearbox added an extra $920 to the sticker price. Today, finding a manual transmission example can be challenging due to attrition, though many well-preserved examples likely still exist.

The XR6 Turbo on the Used Market: What to Expect

Years of enthusiastic use and modification mean that many XR6 Turbos available on the used market are automatic variants with high kilometres and are not in pristine, collector-grade condition. Prices typically range from $10,000 to $20,000, depending heavily on mileage, overall condition, and transmission type. Interestingly, these prices have nearly doubled in the past two years, reflecting a growing appreciation for the model.

While significant collector interest is still developing, prices are firming, especially in the wake of local Australian manufacturing ceasing. Many see the XR6 Turbo as the 21st-century equivalent of the VL Turbo, and its collectible trajectory is expected to follow suit. Acting sooner rather than later might be prudent for those looking to acquire one as an investment.

Key Considerations When Buying a Used BA XR6 Turbo

Body & Chassis

Late-production BA models, built closer to the end of local manufacturing, may have been treated more sympathetically and are less likely to exhibit significant rust or deterioration. However, early used examples are beginning to show their age. Look out for clear coat fading on cars that have spent most of their lives outdoors. Crucially, inspect for accident damage by checking the consistency of panel gaps and the attachment points of bumpers for any broken clips.

A known issue is leaking boot seals. Thoroughly check the rain channels and the boot floor for any signs of water ingress or rust.

Engine & Transmission

The 4.0-litre Barra engine is renowned for its reliability, having powered fleets and taxis for 15 years and capable of exceeding 300,000km with regular servicing. Early engines could be prone to camshaft wear, but any problematic units should have been addressed under warranty. Avoid cars that exhibit smoke under load and be cautious with vehicles that have a patchy service history.

How long does it take to replace a turbo?
Replacing a turbo is a complicated task with multiple steps, so it’s not one that can be rushed. On average, a skilled mechanic with all the specialist tools can complete the job in three to four hours, but in some cases, it can take up to eight. The timeframe can vary enormously depending on the car’s make and model.

The T5 manual gearbox is known for its noise, but the T56 six-speed, introduced in the BAII onwards, is a much-improved unit. The four-speed automatic transmission is generally durable, but check for any hesitation when shifting between forward and reverse gears, or any shuddering under load.

Suspension & Brakes

Brakes are often cited as a weak point, with warped brake rotors being a common fault. Aftermarket performance brake upgrades are a worthwhile consideration for those planning spirited driving, if not already fitted. Listen for creaks and knocks from the front suspension, which can indicate worn ball joints and bushings.

Interior & Electronics

Interiors in early production vehicles may be starting to show signs of wear. Headliners can sag, and seat materials might exhibit sun fading on cars that have been exposed to harsh sunlight. Ensure the air conditioning and all electronic systems are functioning correctly.

A notorious issue is Ford's 'Smart Lock' central locking system. Faults with this system are common, and when combined with the integral Body Control Module, can render the car immobile by cutting fuel and spark due to various detected errors.

Ford G6E Turbo: The Luxury Counterpart

The Ford Falcon G6E Turbo represented the more luxurious end of the performance Falcon spectrum. It was essentially a more stately and comfort-oriented version of the XR6 Turbo, akin to a modern-day Ford Fairmont.

What was it? The top-spec Falcon sedan, loaded with luxury features and the potent boosted six-cylinder engine. It offered a more refined appearance compared to the sportier XR6 Turbo.

How much? The 2013 G6E Turbo had an uncompetitive price of $56,235, significantly more than its closest rival, the Holden Calais V with its 6.0-litre V8.

Under the Bonnet: It shared the same 4.0-litre straight-six engine with variable valve timing and an intercooled turbocharger, producing a strong 270kW and 533Nm. Power was delivered to the rear wheels via a six-speed ZF conventional automatic transmission with a sports shift function.

Performance: The G6E Turbo was exceptionally quick off the mark and throughout the rev range, offering a decidedly sporty rather than stately driving experience. Handling was also praised for its balance of sportiness and comfort.

Economy & Emissions: In terms of fuel economy and environmental impact, the G6E Turbo was not a standout performer. Its potent engine and the temptation of its low-end torque made it difficult to resist exercising its performance capabilities, naturally impacting fuel consumption.

What's new on a BA XR6 turbocharger?
Today on MotoringBox we’re replacing the core / centre housing rotating assembly (CHRA) on a stock BA XR6 Turbo Garrett turbocharger. We’re doing this with a PULSAR drop-in core, teaming it with a PULSAR upgraded rear housing with a larger wastegate flapper, plus a Turbosmart IWG75 actuator.

Comfort & Features: For its price, the G6E Turbo was well-equipped, including cruise control, dual-zone climate control, automatic headlights, steering wheel audio controls, a sports steering wheel, leather upholstery, an eight-way electric adjustable driver's seat, an 8-inch touchscreen, a premium audio system with a subwoofer, SUNA satellite navigation, Bluetooth connectivity, and a reverse camera. It also included some driver-assist features, though fewer than its Holden competitor.

Driving Experience: The driving experience was generally excellent, although the front seats were noted as being positioned too high. The superb engine performance was a major drawcard for those who enjoy sporty driving, even if the engine note was considered less than ideal. The 'Luxury Performance Sport' tuned suspension provided a good balance for a variety of driving conditions.

Value for Money: Against its primary competitor, the G6E Turbo was considered to offer poor value for money due to its higher price point.

Turbocharger Replacement: Costs, Signs, and Timeframes

If your car is equipped with a turbocharger, you'll likely appreciate the enhanced power and torque it provides, along with potential fuel economy benefits. However, a noticeable drop in performance could indicate the need for a turbo replacement. Understanding the associated costs can help you make an informed decision about repairing or replacing your vehicle.

How a Turbocharger Works

A turbocharger, or turbo, boosts your car's power and torque by utilising waste exhaust gases. These gases spin a turbine, which is connected to a compressor. The spinning compressor draws in ambient air, compresses it, and forces it into the engine's cylinders. This increased air density allows more fuel to be burned, resulting in greater power output from a smaller engine, while also improving fuel efficiency and reducing emissions by repurposing exhaust gases.

Average Turbo Replacement Costs in the UK

The cost of replacing a turbocharger in the UK varies significantly based on several factors:

  • Car Make and Model: Luxury or performance vehicles typically incur higher costs.
  • Engine Size: Larger engines often mean larger, more expensive turbochargers.
  • Part Costs: The price of the replacement turbo unit itself is a major component of the overall cost.
  • Labour Costs: Local mechanic rates and the complexity of the job influence labour charges.

Generally, smaller cars like Minis might see costs around £500. Mid-range vehicles from brands like Ford, Vauxhall, and Volkswagen typically fall in the £1,500 range. High-end luxury cars, such as Porsches, can see replacement costs soar to around £4,000.

Interestingly, for turbo replacements, the cost of parts often outweighs the labour expenses. Labour costs for a turbo replacement typically range from £100 to £400. However, vehicles with twin-turbo setups will incur higher labour costs due to the increased complexity of the repair.

Symptoms of a Failing Turbocharger

Be vigilant for these telltale signs of a faulty turbo:

  • Blue-black or white smoke emanating from the exhaust.
  • Whistling, whining, or rattling sounds from the turbo area, especially during acceleration.
  • The 'Check Engine' light illuminating on the dashboard.
  • Increased oil consumption, requiring more frequent top-ups.
  • A noticeable drop in engine power and sluggish acceleration.
  • Inability to reach higher speeds.
  • Low readings on a boost gauge, if fitted.

If you notice any of these symptoms, it's crucial to have your car inspected by a qualified mechanic promptly.

Is Turbo Replacement Expensive? The Long-Term View

While turbo replacement can be a significant expense, neglecting a failing turbo can lead to far greater costs. A malfunctioning turbo will compromise fuel efficiency. More critically, a severely damaged turbo can cause catastrophic engine damage. For instance, a blown head gasket can cost up to £1,850 for parts alone, plus labour. Furthermore, if oil leaks from the turbo into the catalytic converter, you could face the expensive task of replacing your entire exhaust system. Therefore, acting swiftly to replace a faulty turbo can save considerable money in the long run.

Can You Drive with a Faulty Turbo?

Technically, you can drive a car with a faulty turbo, but it is strongly discouraged. The car's performance and handling will be compromised, and as mentioned, continued driving can lead to severe engine damage and potential irreparable harm to your exhaust system. If you suspect your turbo is failing, it's best to cease driving and seek professional diagnosis.

How Long Does Turbo Replacement Take?

Turbocharger replacement is a complex procedure. A skilled mechanic with the necessary specialist tools can typically complete the job in three to four hours, though it can extend to eight hours in some cases. The timeframe is highly dependent on the car's make and model:

  • Complexity: High-tech or luxury cars with complex engine layouts may have turbos that are more difficult to access.
  • Twin Turbos: Cars with twin-turbo setups will naturally take longer to service.
  • Accessibility: Compact or lower-end cars often have more easily accessible turbos, reducing labour time.
  • Vehicle Age: Sourcing parts for older cars can sometimes be challenging and increase the overall repair time.
  • Corrosion: If surrounding components have corroded or seized, the mechanic will need extra time for their removal or replacement before working on the turbo itself.

Alternatives to the XR6 Turbo

If you're considering a performance sedan from a similar era, here are a few alternatives:

  • Mercedes-Benz C32 AMG: A supercharged V6 that represents a unique piece of AMG history, though outgunned by the BMW M3 of the time.
  • BMW E39 540i: This German saloon offered a V8 engine derived from the M5, providing a compelling blend of performance and luxury.
  • HSV WL Grange: A locally manufactured luxury limousine powered by an all-American 6.0-litre V8, offering both effortless cruising and V8 muscle.

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