What is included in a TR6 installation kit?

Unleash Your TR6: Jenvey Heritage EFI Upgrade

06/07/2016

Rating: 4.31 (10299 votes)

For many classic car enthusiasts, the Triumph TR6 represents the pinnacle of British open-top motoring. Its rugged charm, distinctive styling, and the throaty roar of its 2.5-litre straight-six engine have cemented its place in automotive history. However, even the most cherished classics can benefit from modern advancements, particularly when it comes to fuel delivery. The original Lucas mechanical fuel injection system, while groundbreaking for its time, can often be a source of frustration, leading to inconsistent performance, difficult cold starts, and a thirst for fuel. This is where the Jenvey Triumph TR6 Heritage electronic fuel injection (EFI) individual throttle body kit steps in, promising to breathe new life into your beloved TR6.

How does a TR6 fuel pump work?
tions 1 and 2.m Triu ph TR6 Manual. Part No. ption19.45.00CAUTION: The fuel pump is controlled directly by the ignitionl tarter switch. The motor will therefore run continually while the gnition is on. If, during servicing, the ignition has to remain on for a long period with the engine not running isolate the u
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What is the Jenvey TR6 Heritage Electronic Fuel Injection (EFI) Kit?

The Jenvey TR6 Heritage EFI kit is a meticulously designed and developed solution aimed at significantly improving the performance and reliability of your Triumph TR6 engine. Far from being a mere replacement, this kit is engineered to enhance the driving experience by upgrading the traditional mechanical fuel injection or carburettor system to a modern electronic setup. The core principle behind this upgrade is to provide more precise control over fuel delivery and air intake, leading to a host of benefits.

Specifically, the kit includes:

  • A robust cast DCOE manifold, designed to seamlessly integrate with the TR6 engine.
  • Three DCOE Heritage Throttle Bodies, which are central to the individual throttle body (ITB) design. These bodies boast built-in fuel rails, high-quality injectors, and a Throttle Position Sensor (TPS) for accurate engine management.
  • 40mm long air horns, carefully chosen to optimise airflow.
  • A bar linkage system, ensuring smooth and precise throttle operation.

One of the key innovations lies in the careful positioning of the EFI fuel injectors. Unlike standard setups, Jenvey's injectors are located further upstream and directly within the part-throttle turbulence of the butterfly valve. This strategic placement allows for increased time and distance for improved fuel mixing, directly translating to enhanced torque and power exactly where you need it most. Furthermore, the spindles within the throttle bodies are profiled to minimise cross-sectional area at full throttle, and an 8-degree shut angle (shallower than most) ensures finer control at small throttle openings, making for a more refined driving experience.

Jenvey Dynamics prides itself on designing, developing, and manufacturing all its products in-house, often collaborating with leading engine builders. Their unique approach includes having their own foundry, meaning all castings are created, machined, and built within the same facility. This integrated process ensures exceptional quality control. Jenvey's cast systems are notably lighter than fully CNC-machined parts, and all major components undergo rigorous rig tests, proven to withstand over 1 million cycles. While their standard kits are proven performers, Jenvey’s modular throttle systems also allow for bespoke throttle sizes and system lengths for highly customised applications.

Why Upgrade Your TR6 to EFI?

The Triumph TR6, while iconic, hails from an era where fuel delivery systems were less sophisticated. The original Lucas mechanical fuel injection (PI) system, used in UK and global market TR6s, was a significant advancement for its time but came with inherent limitations. Carburettor-equipped models, primarily for the US market due to emissions regulations, also presented their own set of challenges. Upgrading to an electronic fuel injection system like the Jenvey kit addresses these issues head-on, offering a multitude of benefits:

Improved Throttle Response: Modern EFI systems offer instantaneous and precise fuel delivery, eliminating the hesitation or flat spots often associated with older mechanical systems. The Jenvey ITB setup, with its individual throttles, further sharpens throttle response by providing a dedicated air path for each cylinder.

Enhanced Reliability: Mechanical systems are prone to wear, leakage, and require frequent tuning. EFI systems, with fewer moving parts and electronic control, are inherently more reliable and consistent over time, reducing the need for constant adjustments and maintenance.

When was the Triumph TR6 made?
The Triumph TR6 was built between 1968 and 1976. It was the best-seller of the TR range when production ended, a record subsequently surpassed by the TR7.

Increased Power and Torque: By optimising the air/fuel mixture across the entire RPM range, EFI systems can unlock more power and torque from your engine. The Jenvey kit's innovative injector placement ensures superior fuel atomisation and mixing, directly contributing to these gains.

Better Fuel Economy: Precise control over fuel delivery means the engine receives exactly the right amount of fuel for any given condition, reducing wastage and leading to improved fuel economy compared to less efficient mechanical systems.

Consistent Cold Starting and Driveability: Say goodbye to tricky cold starts and inconsistent idle. EFI systems manage the cold start enrichment automatically, ensuring your TR6 fires up reliably every time, regardless of ambient temperature. Driveability in traffic is also vastly improved due to finer control at small throttle openings.

Environmental Benefits: While not the primary driver for classic car owners, improved combustion efficiency often translates to reduced emissions, aligning your classic with modern environmental standards to some degree.

Comparison: Original TR6 Fuel System vs. Jenvey EFI

FeatureOriginal TR6 Fuel System (Lucas PI / Carb)Jenvey Heritage EFI Kit
TypeMechanical Fuel Injection (PI) / CarburettorElectronic Fuel Injection (EFI) with Individual Throttle Bodies (ITB)
Fuel DeliveryMechanical pump, less precise atomisationElectronic injectors, highly precise and consistent
Throttle ResponseCan be variable, potential for lagSignificantly improved, immediate and crisp
ReliabilityProne to wear, leakage, requires frequent adjustmentEnhanced, fewer wear parts, consistent performance
Power & TorqueOriginal factory output (can degrade over time)Increased, optimised across RPM range
Fuel EconomyGenerally lower due to less precise controlBetter, reduced fuel wastage
Cold StartsCan be difficult, requires manual choke/fussingConsistent and reliable, automatic enrichment
Required ECUNone (mechanical)Aftermarket ECU required
TuningMechanical adjustments, often by specialistElectronic calibration via software

Engine and History of the Triumph TR6

All Triumph TR6s were powered by Triumph’s robust 2.5-litre straight-6 engine. For the United Kingdom and many global markets, this engine was paired with the Lucas mechanical fuel-injection system, carried over from the TR5. This setup was part of the TR6’s appeal as a performance sports car. The TR6 itself was produced by the Triumph Motor Company of England from September 1968 (officially introduced as a 1969 model) until July 1976. Of the over 91,000 TR6s produced, the vast majority were exported, with nearly 83,500 heading to the United States, while only a small fraction (8,370) remained in the UK.

The TR6 shared many components with its predecessors, the TR4/TR4A/TR250/TR5, including the chassis, engine, running gear, doors, and windscreen. Its distinct Karmann-designed exterior, however, gave it a much more modern appearance. Notable features included independent rear suspension, rack and pinion steering, and a well-appointed interior for its time. The car was offered with a four-speed manual transmission, with an optional Laycock de Normanville overdrive unit available, initially the "A-type" (2nd, 3rd, 4th gear activation) and later the "J-type" (3rd, 4th gear activation).

What is a Jenvey TR6 heritage electronic fuel injection (EFI)?
The Jenvey Triumph TR6 Heritage electronic fuel injection (EFI) individual throttle body kit (ITB) has been design and developed in house to significantly improve throttle response and reliabilty of your engine whilst producing more power and better fuel economy.

Throughout its production run, minor changes occurred, such as wheel width adjustments, interior trim variations, and the relocation of the ignition key to incorporate a steering lock due to evolving US regulations. A significant factory-recognised change occurred in 1973, with revised commission number prefixes (CF for carburettor, CR for petrol-injected) and some mechanical tweaks, including a milder camshaft for later CR petrol-injected cars, reducing power but improving driveability.

Installation Considerations and Requirements

It is crucial to note that the Jenvey TR6 Heritage EFI kit requires an aftermarket ECU (Engine Control Unit). This is the 'brain' of the electronic fuel injection system, responsible for processing sensor data and controlling fuel delivery and ignition timing. The choice of ECU is vital and often depends on the desired level of customisation and features. While the Jenvey kit provides the physical components for superior air and fuel metering, the ECU handles the complex calculations and management.

Proper calibration of the ECU is paramount for optimal performance and engine safety. This typically involves professional tuning on a rolling road to ensure the fuel maps and ignition timing are perfectly tailored to your specific engine and driving style. Attempting to run the engine without proper calibration can lead to poor driveability or even engine damage.

Optional accessories, such as an idle air system, can be beneficial for road cars, improving low-speed driveability and idle stability, though it's not strictly required with electronic actuation. Individual mesh filters or domed foam filters are also available to protect your engine from debris while allowing optimal airflow.

Another important consideration for classic car owners, as highlighted by other EFI conversion kits, is the vehicle's electrical system. Many older vehicles, including some early TR6s, might have a positive earth electrical system. For modern EFI kits, a negative earth conversion is typically required. While many classics have already undergone this conversion, it's a critical step to ensure compatibility and proper function of the electronic components.

Frequently Asked Questions (FAQs)

What exactly is Electronic Fuel Injection (EFI)?

Electronic Fuel Injection (EFI) is a system that atomises and delivers fuel to an internal combustion engine using electronic controls. Unlike older carburettors or mechanical injection systems, EFI uses sensors to monitor engine conditions (like air temperature, engine speed, throttle position, and oxygen content in the exhaust) and an Electronic Control Unit (ECU) to precisely calculate and inject the optimal amount of fuel into the engine cylinders. This leads to better fuel efficiency, improved performance, and cleaner emissions.

What type of engine is in a Triumph TR6?
All Triumph TR6s were powered by Triumph’s 2.5-litre straight-6 engine. This engine was used in the TR6 for the United Kingdom and global markets, and it came with the same Lucas mechanical fuel-injection as the TR5.

Why should I upgrade my Triumph TR6 to EFI with the Jenvey kit?

Upgrading your TR6 to EFI with the Jenvey kit offers significant advantages over the original fuel systems. You can expect vastly improved throttle response, enhanced engine reliability, an increase in both power and torque, and better fuel economy. It also resolves common issues like difficult cold starts, inconsistent idling, and the need for frequent carburettor adjustments or mechanical fuel injection servicing, providing a much more consistent and enjoyable driving experience.

Is the Jenvey TR6 EFI kit a 'plug and play' installation?

While the Jenvey kit components are designed for a straightforward mechanical fit to the TR6 engine, it is not entirely 'plug and play' in the sense that it requires an aftermarket ECU and subsequent professional calibration. The mechanical installation of the throttle bodies, manifold, and injectors is designed to be as integrated as possible, but the electronic integration and tuning demand expertise to achieve optimal results. It's recommended to consult with an experienced mechanic or tuner familiar with EFI conversions on classic cars.

What kind of performance improvements can I expect after installing the Jenvey EFI kit?

While specific figures will depend on your engine's condition and the ECU calibration, the Jenvey kit is designed to produce more power and better fuel economy. The careful positioning of the injectors for improved fuel mixing, combined with the precision of electronic control, leads to a noticeable increase in both horsepower and torque, particularly at crucial RPM ranges. You'll experience a more responsive and eager engine, making your TR6 even more enjoyable to drive.

Do I need to convert my TR6 to a negative earth electrical system for this kit?

While the Jenvey documentation doesn't explicitly state this, most modern electronic systems, including aftermarket ECUs, are designed for negative earth electrical systems. If your TR6 still has its original positive earth wiring, it is highly recommended, and often necessary, to convert it to negative earth before installing any modern electronic components like an EFI kit. This conversion is generally straightforward for a competent auto electrician.

Conclusion

The Jenvey Triumph TR6 Heritage electronic fuel injection kit offers an compelling proposition for any TR6 owner looking to modernise their classic without compromising its soul. By replacing outdated fuel delivery systems with a state-of-the-art EFI setup, you can unlock a new level of performance, reliability, and driveability from your cherished straight-six engine. The meticulous in-house design and manufacturing, coupled with Jenvey’s commitment to quality, ensure that this is not just an upgrade, but an investment in the longevity and enjoyment of your Triumph TR6. While it requires an aftermarket ECU and professional calibration, the benefits of a crisper throttle, more power, and consistent performance make it a truly worthwhile endeavour for the discerning enthusiast.

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