What kind of brakes does a 2005 BMW E90 320d have?

Upgrade Your E90 M3 Brakes: The Brembo Kit

07/11/2000

Rating: 4.24 (6555 votes)

For any BMW enthusiast, particularly those behind the wheel of a potent E90 M3, the thrill of acceleration is often matched only by the critical need for superior braking. While BMW’s engineering prowess ensures a formidable driving experience, pushing these machines to their limits on challenging roads or track days quickly highlights the importance of an upgraded braking system. Standard brakes, while competent for daily driving, can suffer from fade, reduced feel, and prolonged stopping distances under sustained, aggressive use. This is where a dedicated big brake kit comes into its own, transforming your vehicle's stopping power and instilling greater confidence behind the wheel. Among the most sought-after upgrades is a high-performance Brembo 4-pot front brake kit, designed not just to stop your car faster, but to do so consistently, reliably, and with exceptional pedal feel.

What is a BMW E90 brake kit?
This kit has been put together as a cost effective performance brake kit for the BMW E90, E91, E92 and E93 M3. The kit has been thoroughly tested by many owners in many different applications from normal road to track use.. This kit comprises of: The kit is designed to fit directly onto the original 360x30mm BMW discs without modification.

This comprehensive guide delves into the specifics of a popular Brembo 4-pot front brake kit tailored for the BMW E9x M3, exploring its components, compatibility, performance characteristics, and what you need to know before making the leap to enhanced braking performance.

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What Exactly is a BMW E90 Brake Kit?

When we talk about a 'BMW E90 brake kit,' we're typically referring to an aftermarket upgrade designed to replace the factory braking components with more robust, higher-performance alternatives. For the E9x M3, this specific Brembo 4-pot kit focuses on the front axle, where the majority of braking force is applied. It's not just about larger discs, but a holistic system that includes multi-piston calipers, custom mounting brackets, and specific brake lines.

The kit in question features genuine Brembo 4-pot calipers, which are renowned for their consistent performance and durability. Interestingly, these aren't generic aftermarket calipers but rather OEM units originally fitted to high-performance vehicles such as the Renaultsport Megane 275 Cup. This lineage speaks volumes about their capability and design integrity. Each caliper houses four 40mm pistons, providing a significant increase in clamping force over standard single or twin-piston setups. This design ensures even pad wear and superior modulation, translating to a more precise and responsive brake pedal feel.

Beyond the calipers, the kit includes precisely engineered custom adaptors (brackets) designed to perfectly integrate these Brembo calipers with your E9x M3's existing hub and brake disc setup. Crucially, it also comes with a pair of custom braided brake hoses. These are essential as the fittings on the OEM E9x M3 calipers differ from those on the Brembo units, ensuring a direct, secure, and efficient fluid transfer for optimal braking response. All necessary bolts and fixings are included, making it a comprehensive package aimed at a straightforward installation.

Unpacking the Components: What's in the Box?

Understanding the individual components of this Brembo kit helps appreciate its value and performance potential:

  • Brembo 4-Pot Calipers: As mentioned, these are OEM Renaultsport Megane 275 Cup calipers, known for their robust construction and effective heat dissipation. They are supplied exclusively in a striking red finish with black Brembo lettering, offering a visually appealing upgrade that hints at the enhanced performance within. While only available in red from the manufacturer, they can be repainted to match your vehicle's aesthetic, provided care is taken to protect the bleed nipples and pistons during the process.
  • Custom Mounting Brackets: These precision-machined brackets are the linchpin of the kit, allowing the Brembo calipers to bolt directly onto your E9x M3's front hubs, aligning perfectly with the brake discs.
  • Custom Braided Hoses: Essential for a bolt-on installation, these high-quality braided lines ensure efficient and consistent brake fluid delivery, resisting expansion under high pressure better than standard rubber hoses, thus improving pedal feel.
  • Fitting Hardware: All necessary bolts, washers, and other fixings are included to ensure a secure and professional installation.
  • Standard Brake Pads: The kit typically comes supplied with 'fast road' pads. These are an excellent compromise, offering superior performance over OEM pads for spirited driving without the excessive noise or dust often associated with full track pads.

Compatibility – Will it Fit My BMW?

Compatibility is often the most significant concern when considering a brake upgrade. This Brembo kit is primarily designed for the BMW E9x M3, but its adaptability can extend to other models with custom modifications.

E9x M3 Owners: Direct Fitment & Wheel Clearance

For E9x M3 owners, this kit is engineered to be a direct fit with your original 360mm front brake discs. This means you don't necessarily need to upgrade your discs immediately, though the kit is compatible with aftermarket Brembo rotors of the same 360mm size should you wish to upgrade later. A common question revolves around wheel clearance, especially with the larger calipers. The good news is that these brakes are designed to clear original BMW M3 18-inch wheels and also the 19-inch M359 Competition Pack wheels without requiring spacers. However, due diligence is always recommended. A printable template is typically available from the supplier, allowing you to physically check the clearance behind your specific wheels before purchase, ensuring absolute peace of mind.

Beyond the M3: Other BMW Models

While this specific kit is for the E9x M3, the underlying Brembo calipers are versatile, and custom solutions can be engineered for other BMW models:

  • BMW E92 335i: This kit is not a direct fit for the E92 335i due to its smaller factory 348mm front discs. However, custom adaptors can be made to accommodate the Brembo calipers on the 335i, transforming its braking performance.
  • BMW Z4 E89 35i: If the Z4 E89 35i shares the same hub assembly as the E9x platform, then a custom adaptor kit could be feasible. If not, a hub would be required to develop the necessary adaptors.
  • BMW E46 328i: Custom kits can often be developed for older models like the E46 328i, offering a significant brake upgrade. This would involve bespoke adaptors to mate the Brembo calipers to the E46's specific hub and disc setup.
  • BMW E90 335D & F30 335d xDrive: Similar to other non-M models, custom solutions can be explored for these diesel performance variants. Developing such kits typically requires direct consultation with the supplier to assess feasibility and cost.
BMW ModelCompatibility with E9x M3 Brembo KitNotes / Requirements
BMW E9x M3Direct Fit (Front)Fits OEM 360mm discs. Check wheel clearance with template.
BMW E92 335iRequires Custom AdaptorsFor 348mm factory discs. Contact supplier for options.
BMW Z4 E89 35iRequires Hub Check / Custom AdaptorsFeasibility depends on hub commonality with E9x.
BMW E46 328iCustom Kit PossibleEmail supplier for bespoke solution and costs.
BMW E90 335DCustom Kit PossibleEmail supplier for bespoke solution and costs.
BMW F30 335d xDriveCustom Kit PossibleEmail supplier for bespoke solution and costs.

Disc Versatility

The kit is designed for the OEM 360mm E9x M3 discs. If you wish to upgrade to Brembo discs later, this is perfectly feasible, provided they are also 360mm. Should you consider using larger discs, such as the 380mm M4 disc, it might be possible, but it would necessitate different adaptor brackets to accommodate the increased radial spacing. This would be a custom requirement and should be discussed with the supplier.

Brake Pads: The Heart of Stopping Power

The right brake pads are crucial for maximising the performance of any brake kit. The standard pads supplied with this Brembo kit are classified as 'fast road' pads. These are an excellent all-rounder, offering significantly improved bite and fade resistance over standard OEM pads, making them ideal for spirited road driving and occasional track use without being overly aggressive.

Street Use Recommendations

For daily street use, where factors like noise, dust, and cold performance are important, alternatives to the supplied pads exist. Mintex pads, for example, are highly recommended for normal street use. They are known for being quiet, producing low dust, and offering consistent performance without being overly noisy – a common complaint with more aggressive track-oriented compounds.

Pad Specifications and Wear Sensors

The pad size for this kit is 131.6mm x 77.2mm. This is a common size, shared with vehicles like the Mitsubishi Evo 7-9, which means a wide variety of aftermarket pad compounds are available from various manufacturers, catering to different driving styles and preferences, from street to dedicated track use.

Regarding wear sensors, this kit's front pads do not utilise the stock wear pad sensors found on the E9x M3. This means the original sensor can be safely clipped up out of the way. As long as the sensor itself isn't damaged, it should not trigger any warning lights or errors on your dashboard, allowing for a clean installation.

Installation and Customisation

One of the key advantages of this Brembo kit is its design as a straightforward, bolt-on, bolt-off replacement for the current stock brakes on an E9x M3. The inclusion of custom hoses and all necessary fixings ensures a perfect fit to the stock disc (360mm), making the installation process as seamless as possible for a performance upgrade of this calibre.

As for aesthetics, the calipers are supplied exclusively in a vibrant red finish with black Brembo writing. While this is a popular and classic look for performance brakes, some owners may prefer a different colour to match their vehicle's scheme. It is perfectly acceptable to repaint the calipers any colour you desire, provided proper masking is used to protect critical components like the bleed nipples and pistons during the painting process. This allows for a degree of customisation to achieve your desired visual impact.

Expanding Your Braking Horizons: Rear Kits and Future Developments

It's important to note that these particular Brembo calipers are specifically designed for front axle applications and are not suitable for the rear of the E9x M3. The dynamics of braking, weight transfer, and handbrake mechanisms differ significantly between front and rear axles, requiring different caliper designs and mounting solutions.

For those seeking a complete front and rear braking solution for their E9x M3, dedicated rear kits are available. For instance, an AP Racing 4-pot kit has been developed for the E90 M3 rear, specifically designed to work with OEM discs. Furthermore, there is ongoing development for a Brembo rear kit for the E9x M3, indicating future expansion of the product line to offer a matching front and rear Brembo package. Customers interested in being at the forefront of such developments or placing an early order for a prospective rear kit are encouraged to reach out to the supplier.

Purchasing and Shipping Information

For those interested in this Brembo 4-pot kit, or indeed just the custom fitting brackets, components are available for individual purchase. The fitting kit, which includes the necessary brackets, custom hoses, bolts, and fixings, can be acquired separately if you source your own calipers.

Shipping is a key consideration for international buyers. This kit can be shipped to various locations globally, including the USA and New Zealand. For shipping to the USA, costs are typically around £50.00. For international orders such as those to New Zealand, UK VAT is generally not charged, which can result in a more favourable overall price. For precise shipping costs to your location, it is always best to contact the supplier directly with your full address, allowing them to provide an accurate quotation.

Frequently Asked Questions (FAQs)

Here are some common questions prospective buyers have about this BMW E90 Brembo brake kit:

Are the standard pads suitable for track use?

The standard Brembo pads supplied are 'fast road' pads. While they offer significantly improved performance over OEM pads, for dedicated track use, you might consider upgrading to a more aggressive track-specific compound for optimal fade resistance and bite under extreme conditions.

Can I get these calipers in different colours?

The calipers are only supplied in red with black writing. However, you are welcome to repaint them any colour you like, provided you properly cover the bleed nipples and pistons to prevent paint ingress.

Will these fit a BMW Z4 E89 35i?

If the BMW Z4 E89 35i shares the same hub assembly as the E9x, then yes, custom adaptors could be made. If not, the supplier would need a hub to custom-fabricate the adaptors.

Can I use my existing upgraded brake lines with this kit?

No, the kit comes with a pair of custom hoses. The OEM caliper fittings are different from the Brembo units, so new lines specifically designed for this kit are required for a perfect and safe fit.

Do I need spacers to fit these onto an E92 M3 running 359 wheels?

These brakes should clear the 359 wheels. However, it is always recommended to check with the printable template provided by the supplier to confirm clearance with your specific wheel setup.

What pad size does this kit use?

The pad size is 131.6mm x 77.2mm. These are the same pads used in the Mitsubishi Evo 7-9, meaning there's a wide variety of pad compounds available from different manufacturers.

Can I still use the stock wear pad sensors?

No, the wear sensors are not used with these front pads. The sensor can be safely clipped up out of the way, and as long as it's not damaged, it shouldn't report any errors.

What model Brembo calipers are these, and what are their piston sizes?

These are OEM calipers originally fitted to the Renaultsport Megane 275 Cup. They feature four 40mm pistons.

Investing in a high-quality brake kit like this Brembo 4-pot system for your BMW E9x M3 is more than just an upgrade; it's a commitment to enhanced safety, superior control, and a more exhilarating driving experience. Whether you're navigating demanding country roads or pushing limits on the track, the confidence that comes with consistent, powerful braking is invaluable. With its robust construction, precise engineering, and adaptability, this kit represents a significant step forward in your vehicle's overall performance capabilities.

If you want to read more articles similar to Upgrade Your E90 M3 Brakes: The Brembo Kit, you can visit the Brakes category.

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