What is the friction performance of disc brake pads?

PFC RH665: Ultimate Racing Brake Fluid

22/09/2016

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When it comes to motorsport, every component plays a crucial role in achieving peak performance and ensuring driver safety. The braking system, in particular, is subjected to immense thermal stress, making the choice of brake fluid paramount. Performance Friction (PFC) is a name synonymous with high-quality braking components, and their RH665 Racing Brake Fluid is a testament to this reputation. This article delves into the intricacies of PFC RH665, explaining why it stands head and shoulders above conventional brake fluids and what makes it an indispensable asset for any serious racing enthusiast.

How much friction does a brake pad cover?
The friction surface of the brake pad only covers a portion (typically no more than 15%) of the rotor friction surface area. As the pads are clamped against the disc by the actuation force, the friction force generated opposes the motion of the disc and slows it down.
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Understanding the Demands of Racing Brakes

Traditional brake fluids, often adhering to DOT 3 or DOT 4 standards for road vehicles, are designed for operating temperatures far below those encountered in competitive racing. During intense braking events, such as those on a racetrack, brake calipers and rotors can reach extreme temperatures, often exceeding 300°C (572°F). If the brake fluid cannot withstand these temperatures, it can begin to 'boil'. This boiling process introduces air bubbles into the hydraulic system. Air is highly compressible, unlike the incompressible fluid. As a result, when the driver presses the brake pedal, the energy is spent compressing these air bubbles rather than transmitting hydraulic pressure to the brake calipers. This phenomenon is known as 'brake fade', leading to a spongy pedal and a significant reduction in braking power, a potentially catastrophic situation on the track. This is where a high-performance racing brake fluid like PFC RH665 becomes absolutely essential.

What Makes PFC RH665 Different?

PFC RH665 is not your average brake fluid. It's a meticulously engineered product specifically formulated to excel in the demanding environment of motorsports. Its composition is a sophisticated blend of Glycol Ether Borate Esters and Polyalkylene Glycol Ethers. This advanced chemical formulation is further enhanced with cutting-edge corrosion inhibitors, antioxidants, and other crucial modifiers. The outcome is a brake fluid that boasts not only an exceptionally high boiling point but also conforms to the stringent FMVSS 116 DOT 4 specification. This adherence to standards is vital, as it ensures compatibility with the materials used in brake systems and guarantees its legality for road use, although its primary design is for competition.

The Importance of Boiling Points: Dry vs. Wet

Brake fluid performance is largely dictated by its boiling points. Two key figures are critical: the Dry Boiling Point (ERBP - Equilibrium Reflux Boiling Point) and the Wet Boiling Point. The Dry Boiling Point represents the boiling point of the brake fluid when it is brand new and completely free of moisture. The Wet Boiling Point, on the other hand, reflects the boiling point after the fluid has absorbed a certain amount of moisture from the atmosphere (typically around 3.7% by volume). Brake fluid is hygroscopic, meaning it naturally attracts and absorbs moisture. This is why regular brake fluid flushes are recommended even for road cars. In a racing scenario, the fluid is subjected to extreme heat, making a high Dry Boiling Point crucial to prevent initial boiling. However, a good Wet Boiling Point is also important for maintaining performance over time, especially in humid conditions or if the fluid isn't flushed as frequently as ideal.

PFC RH665's Superior Boiling Points

PFC RH665 distinguishes itself with a guaranteed minimum Dry Boiling Point (ERBP) of a remarkable 325°C (617°F). This is significantly higher than most standard DOT 4 fluids, which typically have dry boiling points around 230°C (446°F). This elevated dry boiling point provides a substantial buffer against vapor lock, ensuring a firm and responsive brake pedal even under the most punishing racing conditions. Many manufacturers may quote 'typical' boiling points, which can be misleading as they represent the boiling point of a single, ideally tested sample. PFC, however, guarantees a minimum specification. The 'typical' values for RH665 are invariably higher than its stated 325°C. Similarly, its guaranteed minimum Wet Boiling Point is 195°C (383°F), which is also class-leading and ensures consistent performance even as the fluid ages and absorbs moisture.

Beyond Boiling Points: Essential Fluid Properties

While boiling point is a critical factor, it's not the only measure of a high-performance brake fluid. Several other properties are vital for optimal braking system operation:

  • Viscosity: This refers to the fluid's resistance to flow. A low viscosity is crucial for ensuring efficient bleeding of the brake system, allowing air to be purged effectively. It also contributes to smooth operation of ABS and other electronic braking systems. PFC RH665 maintains a low viscosity at operating temperatures and importantly, also at very low temperatures (e.g., -40°C), ensuring consistent performance across a wide thermal range.
  • Compressibility: Ideally, brake fluid should be virtually incompressible. Low compressibility is directly linked to a firm and solid brake pedal feel. PFC RH665 is engineered to minimise compressibility, even at elevated temperatures, contributing to that sought-after 'Rock Hard' pedal.
  • Lubricity: Proper lubricity is essential for the longevity and efficiency of brake system components, including pistons, seals, and master cylinders. It ensures smooth movement, prevents wear, and aids in the proper return of the brake pedal. PFC RH665 provides excellent lubricity, protecting critical brake components and ensuring consistent pedal return.

Conformity to Standards: A Mark of Quality and Safety

A significant advantage of PFC RH665 is its compliance with and exceeding of the U.S. FMVSS 116 DOT 4 specification. This is not merely a marketing point; it's a guarantee of safety and compatibility. Compliance means that RH665 has undergone rigorous testing and is proven to be compatible with the various rubber seals (like SBR and EPDM) and metal components commonly found in brake systems. This ensures that the fluid will not degrade or damage these vital parts over time. It also means that RH665 is street legal, offering versatility. It's crucial to be wary of racing brake fluids that do not meet these specifications, as they may contain additives or have properties that could harm your brake system, leading to premature failure.

Mixing and Maintenance Recommendations

While PFC RH665 can be mixed with other DOT 4 brake fluids, it is strongly advised against doing so if you wish to retain its exceptional performance characteristics. Mixing will dilute its high boiling point and other specialised properties. For optimal results, it is recommended to bleed the brake system with fresh PFC RH665 fluid before each racing event. This is particularly important if the brakes have been subjected to excessive heat or if the ambient conditions are very humid. Always refer to your vehicle manufacturer's recommendations for brake fluid type and change intervals, but understand that for racing applications, more frequent flushing with a high-performance fluid like RH665 is often necessary.

Compatibility Considerations

It is important to note that PFC RH665 is not suitable for use in systems containing Magnesium components, as certain chemical reactions can occur. Additionally, it should not be used in mineral oil-based brake systems. Always confirm the compatibility with your specific vehicle's braking system components.

Technical Specifications at a Glance

Here's a summary of the key technical specifications for PFC RH665 Racing Brake Fluid:

SpecificationValue
TypeSynthetic
Specification ConformanceFMVSS 116 DOT 4
ERBP Dry Boiling Point (Min)325°C (617°F)
ERBP Wet Boiling Point (Min)195°C (383°F)
Viscosity at 100°C2.6 cSt
Viscosity at -40°C1475 cSt
pH7.12
Density at 20°C1.073
Compressibility at 100°C1.01 x 10-3 MPa-1

Frequently Asked Questions

Q1: Can I use PFC RH665 in my road car?
Yes, PFC RH665 conforms to the DOT 4 specification, making it street legal and compatible with most road vehicles. However, its primary design is for extreme conditions, and its higher cost may not be justified for normal road use. For regular driving, a high-quality standard DOT 4 fluid might be more economical.

Q2: How often should I change PFC RH665?
For racing applications, it's recommended to flush and replace the fluid before each event, especially after heavy use or in humid conditions. For occasional track day use, changing it at least once a season is advisable.

Q3: What happens if I mix RH665 with my old brake fluid?
Mixing RH665 with a lesser-quality or older brake fluid will dilute its superior properties, particularly its high boiling point. This will reduce its effectiveness and compromise the performance and safety of your braking system under extreme conditions.

Q4: Is PFC RH665 suitable for all types of racing?
Yes, its high boiling point and excellent compressibility make it suitable for a wide range of motorsport disciplines, including circuit racing, drag racing, and rallying, where braking systems are pushed to their limits.

Q5: Why is a "Rock Hard" pedal important in racing?
A "Rock Hard" pedal indicates that the braking system is fully responsive and that hydraulic pressure is being transmitted efficiently to the calipers. It means there is no air or vapor in the lines, providing the driver with maximum confidence and control during braking, which is critical for competitive performance.

Conclusion

For drivers who demand the absolute best from their braking systems, PFC RH665 Racing Brake Fluid is an unparalleled choice. Its exceptional dry and wet boiling points, combined with optimal viscosity, compressibility, and lubricity, ensure unwavering performance and reliability even under the most extreme thermal loads. By adhering to stringent DOT 4 specifications, it offers both superior performance and peace of mind regarding system compatibility. Investing in PFC RH665 is not just about buying brake fluid; it's about investing in safety, control, and the ultimate braking experience on the track.

If you want to read more articles similar to PFC RH665: Ultimate Racing Brake Fluid, you can visit the Brakes category.

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