On-Board Power: Your Van's Mobile Workshop

In the dynamic world of trades and mobile services, your commercial vehicle is far more than just a means of transport; it's your office, your workshop, and often, your lifeline. The ability to power essential tools and equipment directly from your van can revolutionise efficiency, productivity, and profitability. Gone are the days of hunting for power outlets or relying on cumbersome generators. Modern on-board vehicle generating systems are transforming vans into fully functional, self-sufficient mobile workstations, equipped to handle the demands of any job, anywhere.

The Automate On-Board Vehicle Generating System: Unleashing Your Van's Power

Imagine a system that harnesses the very engine of your vehicle to deliver robust power for a multitude of tasks. The Automate On-Board Vehicle Generating System does exactly that. Designed for the professional who needs reliable power on the move, this innovative solution integrates seamlessly with your van's existing infrastructure, offering impressive capabilities without the need for separate, bulky equipment.

Versatile Power for Demanding Jobs

At its core, the Automate system is built for versatility. It provides a comprehensive suite of power options, making it an indispensable tool for a wide array of trades:

• DC Arc Welder: Capable of supplying up to 150A at 55V DC, this integrated welder allows you to use electrodes up to 4mm. The DC current is a significant advantage, as it accommodates a broad range of electrode types, offering greater flexibility for various welding applications, from minor repairs to more substantial fabrication work on-site.
• 110V AC Generator: Need to power standard tools or equipment? The Automate system delivers a constant 3KW of 110V AC C.T.E (Centre Tapped to Earth) power. This ensures safety and compliance for UK worksites. With two 16 Amp fused outlets, you can confidently run power tools, lighting, and other AC-dependent devices without interruption.
• 12V and 24V Battery Charger: Keeping your vehicle and ancillary batteries charged is crucial. The Automate system offers both regulated and boost charge facilities for 12V and 24V batteries. A standout feature is its ability to charge a 12V/24V battery even while your vehicle is travelling. This means you arrive at your destination with fully charged batteries, ready for immediate use, eliminating downtime and enhancing operational readiness.

The Automate system represents a significant leap forward in mobile power solutions, providing a powerful, multi-functional unit that is always ready when you are.

Strategic Vehicle Conversion: Partnering for Fleet Excellence

Beyond individual power units, the effectiveness of your mobile workspace hinges on intelligent vehicle conversion. Choosing the right partner for your van fleet's transformation is paramount to achieving optimal efficiency and long-term value. On-Board Power (OBP) offers a dedicated, state-of-the-art facility designed to deliver Bespoke Solutions tailored to your exact operational needs.

A Facility Built for Scale and Precision

OBP boasts an impressive 140,000 square foot vehicle conversion facility. This vast space is purpose-built to handle projects of any scale, whether you require a single-vehicle build or a comprehensive full fleet conversion. Their approach begins with a detailed consultation, where they invest time in understanding your business, workflows, and the real-world challenges you face daily. This deep insight allows them to design and deliver vehicle solutions that aren't just functional, but truly integrated and optimised for your specific requirements. The result? Custom-built vans that ensure efficiency, reliability, and deliver long-term value for your business.

Partnering with a specialist like OBP ensures that your on-board power systems are not merely added, but seamlessly integrated into a cohesive, highly functional mobile workspace.

Advanced On-Board Power Solutions: The LPS Series by Clayton Power

For those requiring dedicated, high-capacity power packs, the LPS series from Clayton Power, integrated by specialists like AutoSolutions, offers a cutting-edge solution. These power packs are designed to transform your vehicle into a powerful, mobile workstation, capable of supporting an extensive range of electrical devices and tools.

Optimal Integration with Van Racking

The LPS series truly shines when paired with custom van racking solutions from leading providers like Bott or Sortimo. This synergy creates a seamless and highly efficient setup for professionals on the move. Whether you're a contractor needing power tools instantly accessible or a mobile office requiring laptops and printers, an integrated system ensures everything is neatly organised and powered up. This maximises usable space within your van and significantly minimises setup time at job sites, allowing you to get to work faster.

What the LPS Series Powers

The versatility of the LPS series is remarkable, supporting a wide array of applications across various professions:

• Power tools charging and operation
• Computers and office equipment
• Lighting systems for dark environments
• Cooking appliances for on-site meals
• Refrigeration units for sensitive materials or catering

This makes it an ideal choice for construction professionals, event planners, remote IT support, mobile catering services, and many more.

Technical Specifications and Capacity Options

The LPS series power packs utilise state-of-the-art lithium batteries, offering a lightweight yet robust power source compared to traditional lead-acid batteries. They are available in various specifications to meet diverse power needs:

Each LPS unit features integrated inverters, chargers, and necessary safety mechanisms to ensure reliable and safe operation. Designed with quick recharge capabilities and high energy efficiency, they minimise downtime and energy costs.

Renewable Energy Compatibility

A significant advantage of the LPS series is its compatibility with renewable energy sources, such as solar panels. This feature enables an eco-friendly power solution, allowing you to harness solar energy to recharge the battery system. This reduces reliance on traditional power sources and significantly enhances energy independence for off-grid operations, making your mobile setup even more sustainable.

Compact Powerhouses: The TBB ERAY Series Inverters

For those who don't require the bulk and full capacity of a complete power pack like the LPS series, or who have more modest power demands, the TBB ERAY series inverters offer a perfect solution. These compact, pure-sine wave inverters provide reliable AC power in a smaller footprint.

Flexible Power for Everyday Needs

The TBB ERAY Pure Sine Wave series inverters are available in various power ratings: 400W, 700W, 1000W, 1500W, and 2000W. This range ensures there's an ERAY model suitable for powering all types of tools, equipment, and other necessities you might have in your van. The ERAY takes a 12 Volt DC input and efficiently steps it up to a stable 230V AC output, providing the power for almost any application necessary.

Smart Power Management

One of the key advantages of the ERAY series is its flexibility in drawing power. For lower power-hungry needs, it can draw directly from your vehicle's inbuilt battery, offering a cost-effective and high-value solution. Alternatively, for greater capacity, it can be linked to an external battery via a convenient plug-and-play system, allowing you to customise the required capacity for the specific job at hand. These inverters boast efficiency ratings of up to 90%. Furthermore, both the 1500W and 2000W units feature a power-saving mode that automatically reduces power consumption when a set threshold is reached, ensuring no charge is wasted and maximising battery life.

Convenience and Safety Built-In

The ERAY series is designed with user convenience and safety in mind. The 700W, 1000W, 1500W, and 2000W models all include a RIH remote control port, allowing for convenient operation from a distance. Additionally, these models come with a 2 Amp USB output, enabling the charging of mobile devices without needing to occupy your 230 Volt AC socket. All ERAY units are equipped with a built-in surge protector, ensuring safety and preventing incidents or fires that could result from overloads, providing peace of mind.

Key Features of TBB ERAY Inverters:

• Pure sine wave output with full power at 35℃.
• High frequency design for compact and lightweight units.
• 200% surge capability to handle demanding startups.
• High efficiency up to 90%.
• Low quiescent current consumption.
• Power save mode via dip switch on 1500W and 2000W models.
• Thermal control fan for optimal cooling.
• Built-in USB charger (5V 2A) in 700W and above models.
• Dry contact input for versatile control.
• Remote control available in 700W and above models.
• By-pass output and built-in ground relay for enhanced safety.

Maximising Capacity: M12 Series Lithium Batteries

To truly complete an on-board power management system, especially when using inverter solutions like the ERAY series, high-capacity lithium batteries are essential. The M12 series, available in 100Ah and 400Ah capacities, offers an excellent solution for professionals looking to significantly enhance their van's power capabilities.

M12 100Ah Lithium Battery: Compact Power

The M12 100Ah lithium battery is a compact, high-performance solution designed to provide reliable, long-lasting power for smaller setups. It's ideal for powering essential tools and devices, working seamlessly with inverters to deliver AC power precisely where you need it. Its robust build quality and advanced battery management system (BMS) ensure both safety and efficiency, making it a smart choice for professionals who demand dependable power without unnecessary bulk or weight.

M12 400Ah Lithium Battery: Unparalleled Capacity

For more extensive power needs, the M12 400Ah lithium battery delivers unparalleled performance. This high-capacity battery can handle multiple high-demand applications simultaneously, making it perfect for powering larger tools, comprehensive mobile offices, or even sensitive electronic equipment. When paired with a suitable inverter, such as those from the ERAY series, the M12 400Ah can genuinely transform your van into a fully functional, self-sustaining mobile workstation, capable of extended operation away from grid power.

Seamless Integration with Inverter Systems

Both the M12 100Ah and M12 400Ah batteries are engineered for smooth integration with inverter systems. They efficiently convert the stored DC power into usable AC power, allowing you to operate conventional tools and appliances directly from your commercial vehicle. This setup provides a level of convenience and efficiency that is absolutely crucial for on-the-go professionals. The seamless integration ensures that energy is delivered reliably and safely, maximising both productivity and uptime for your operations.

Choosing the Right On-Board Power System for Your Needs

With a variety of powerful on-board solutions available, selecting the right system for your specific needs is crucial. Consider the following factors:

• Primary Use: Do you need welding capabilities (Automate)? High AC power for multiple tools (LPS)? Or just power for smaller electronics and occasional tools (ERAY with M12)?
• Power Demand: Calculate the wattage of the tools and appliances you intend to run simultaneously. This will guide your choice between lower-wattage inverters and higher-capacity power packs.
• Duration of Use: How long do you need to operate equipment off-grid? This will determine the required battery capacity (KWh for LPS, Ah for M12 batteries).
• Space and Weight: Compact inverters and separate batteries offer flexibility, while integrated systems like Automate or LPS packs can be more streamlined for certain setups.
• Budget: Different systems come with varying price points. Balance your budget with your operational requirements.
• Renewable Energy Integration: If sustainability and off-grid charging are priorities, the LPS series with solar compatibility is a strong contender.

Frequently Asked Questions (FAQs)

What is an on-board vehicle generating system?

An on-board vehicle generating system is an integrated solution that allows your commercial vehicle to produce electrical power for tools, equipment, and appliances directly from the vehicle's engine or dedicated battery packs. It transforms your van into a mobile power source, eliminating the need for external generators or grid connections.

Can I weld directly from my van with these systems?

Yes, systems like the Automate On-Board Vehicle Generating System specifically include a DC Arc Welder capable of supplying up to 150A at 55V DC, allowing you to perform welding tasks directly from your vehicle.

What does "Pure Sine Wave" mean for an inverter?

A pure sine wave inverter produces AC power that is virtually identical to the power supplied by the grid. This is crucial for sensitive electronics, power tools, and appliances that require clean, stable power to operate correctly and prevent damage. It’s generally the preferred type of inverter for most applications.

Can I charge my van's batteries while driving?

Yes, the Automate system offers 12V and 24V battery charging facilities, including the ability to charge your vehicle's battery while travelling, ensuring you arrive at your destination with fully charged power reserves.

Are these systems compatible with renewable energy sources like solar panels?

Yes, the LPS series by Clayton Power is specifically designed with compatibility for renewable energy sources such as solar panels. This allows you to recharge the battery system using solar energy, enhancing energy independence and reducing reliance on traditional power sources.

How do I choose between an LPS power pack and an ERAY inverter with M12 batteries?

The choice depends on your power needs and space constraints. LPS power packs are comprehensive, all-in-one units ideal for high-demand, extensive usage, and seamless integration with van racking. ERAY inverters, paired with M12 batteries, offer a more modular and potentially compact solution, suitable for varying power requirements where you might want to customise battery capacity or have less space for a large all-in-one unit.

What are the benefits of using lithium batteries over traditional lead-acid batteries?

Lithium batteries, like the M12 series, are significantly lighter, offer a higher energy density (more power in a smaller package), have a much longer cycle life (more charge/discharge cycles), and maintain a more consistent voltage output throughout their discharge, making them ideal for demanding on-board power applications.

If you want to read more articles similar to On-Board Power: Your Van's Mobile Workshop, you can visit the Automotive category.