Is there a forum for Honda NS125 owners?

Honda NSR125: Engine, Models & Ownership Guide

29/07/2007

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The Honda NSR125, particularly the JC20 'Alcast' model, carved out a significant niche in the UK's 125cc sports bike market during its production years. Renowned for its aggressive styling and, more importantly, its spirited performance, it quickly became a favourite among young riders and enthusiasts alike. This article delves into the technical heart of this legendary machine, explores its various iterations, and provides essential advice for anyone considering ownership or seeking to maintain their pride and joy.

What kind of engine does a Honda NSR 125 use?
The NSR 125-R uses a similar engine to the Honda NSR125-R JC22 (Foxeye model) and the MTX 125. NSR 500 GP bike. The NSR 125 JC20 used Honda’s RC Valve (Revolution Control valve) which monitors the engines RPM and opens and closes a 2 blade exhaust valve. The RC valve was controlled by an electric servo motor.
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The Heart of the Beast: Understanding the NSR125 Engine

At the core of the Honda NSR125 JC20 lies a highly capable and somewhat complex power plant for its class: a two-stroke, single-cylinder, liquid-cooled engine. This design choice was pivotal in delivering the exhilarating performance that defined many 125cc sport bikes of its era.

Engine Specifications and Design

The NSR125's engine boasts a displacement of 124.8 cubic centimetres (cc), achieved with a perfectly square bore and stroke of 54mm x 54.5mm. In its official UK guise, this engine was restricted to a learner-legal 12 brake horsepower (bhp), a common practice to comply with licensing regulations. However, many 'grey import' versions, often brought in from other markets, were unrestricted, offering significantly more power – a fact that often made them highly sought after.

Cooling is managed effectively by a liquid/water-cooled system, crucial for maintaining optimal engine temperatures, especially in a high-revving two-stroke unit. Fuel delivery is handled by a Dellorto carburettor, ensuring a consistent mixture for combustion, while the bike runs on standard unleaded petrol. Its fuel tank capacity of 13 litres provides a decent range for both daily commuting and spirited weekend rides.

Is there a forum for Honda NS125 owners?

The Honda RC-Valve System

One of the most sophisticated features of the NSR125's engine was the Honda RC-Valve (Revolution Control Valve) system. This innovative technology was designed to optimise exhaust port timing, significantly improving power delivery across the entire rev range. The RC-Valve consists of a two-blade exhaust valve that opens and closes based on engine RPM, a process precisely controlled by an electric servo motor and an electronic control box. At lower RPMs, the valve restricts the exhaust port, increasing back pressure for better low-end torque. As the engine revs higher, the valve gradually opens, allowing for maximum exhaust flow and peak power. This system was vital in making the NSR125 a versatile performer, offering usable power both in town and at higher speeds.

A Glimpse into its History: The JC20 Models

The Honda NSR125R 'Alcast' (model code JC20) was officially available in the UK between 1990 and 1992, though its presence was extended by numerous grey imports. It was distinctive for its advanced chassis and sporty aesthetics, being the fully faired counterpart to the Honda NSR125F naked bike.

The Groundbreaking Alcast Frame

A standout feature of the JC20 was its frame: the Honda Alcast frame. Manufactured by Grimeca, this was a two-piece die-cast aluminium (alloy) frame, bolted together to form a remarkably lightweight yet rigid structure. This advanced frame technology contributed significantly to the bike's agile handling and sporty feel, setting it apart from many competitors in its class.

Model Evolution in the UK (1990-1992)

During its relatively short official run in the UK, the JC20 saw a few subtle updates:

  • NSR125 R-K (March 1990 to March 1991): This initial release featured an alloy Alcast frame, a lightweight sports bike design, and a single rear shock (Honda Pro-Link monoshock). It came equipped with 17-inch, 3-spoke wheels, distinctive 'bean can' style exhaust silencers, and a full fairing with twin round headlights. Braking was handled by front and rear disc brakes. Available colours were typically red, white, and blue.
  • NSR125 R-L (April 1991 to December 1991): Building on the R-K, this model introduced several cosmetic changes. It transitioned from 3-spoke to more modern 6-spoke wheels, received a new front mudguard, and featured a race plate graphic on the tail piece. Colour options expanded to include black, purple, and green, in addition to the classic red, white, and blue scheme.
  • NSR125 R-M (January 1992 to April 1992): This iteration saw no significant changes from the R-L model, maintaining the same specifications and features.
  • NSR125 R-N (May 1992 to December 1992): The final official UK model brought a new colour scheme to the table, being available in black and grey, but otherwise remained consistent with its predecessors.

It's important to note that due to the prevalence of grey imports, many Honda NSR125Rs were registered in the UK at times different from these official release dates, and their specifications could vary significantly, particularly regarding power output.

What year was the NSR125 made?
The NSR125 series comprised two models, such as the JC20, manufactured from 1988 to 1994, and the JC22 Foxeye, manufactured from 1994 to 2001. The bikes were distinguished by the headlights; the JC20 had a double round headlight design, and the JC22 had a foxy design. The NSR125 was designed and assembled by Honda Italia Industriale in Rome, Italy.

Chassis, Suspension & Braking

Beyond its powerful engine and advanced frame, the NSR125 featured a well-engineered chassis designed for responsive handling and confident stopping power.

  • Suspension: The front suspension consisted of conventional telescopic forks, while the rear featured a single shock absorber, part of Honda's renowned Pro-Link monoshock system. This setup provided a good balance of comfort and sporty performance, allowing the bike to handle bumps and corners with aplomb.
  • Brakes: Braking performance was robust for its class, with a 2-piston Grimeca single disc and caliper hydraulic brake at the front, and a 1-piston Grimeca single disc and caliper hydraulic brake at the rear. This combination offered ample stopping power, essential for a bike designed for spirited riding.
  • Wheels and Tyres: Both front and rear wheels were 17-inch, designed for tubeless tyres. The front tyre size was 100/80-17, and the rear was 130/70-17, providing a good contact patch for stability and grip.

Transmission & Electrics

The NSR125's drivetrain was designed for engaging performance, while its electrical system, though sometimes prone to issues, provided modern conveniences.

  • Transmission: Power was transmitted to the rear wheel via a smooth-shifting 6-speed gearbox, paired with a wet, multi-plate clutch. The final drive was a reliable chain drive system. Interestingly, the gearbox oil specified was 'scooter gear oil', a detail that might surprise some motorcycle enthusiasts.
  • Ignition & Starter: The bike featured an electronic CDI (Capacitor Discharge Ignition) system for precise spark timing. Starting options included both an electric starter and a traditional kick start, offering redundancy. The battery specified for the NSR125 JC20 was a YTX5L-BS, CTX5L-BS, or DTX5L-BS type.

Key Specifications of the Honda NSR125R Alcast (JC20)

FeatureSpecification
Bike ManufacturerHonda
Bike ModelNSR 125 R Alcast
Honda Model CodeJC20
Years (UK)1990 to 1992
Frame TypeHonda Alcast frame (2-piece die-cast aluminium)
Engine Type2 stroke, single cylinder, water cooled
Engine Power (UK)12 bhp
Engine Size124.8 cc
Bore x Stroke54 x 54.5mm
Engine CoolingLiquid/water cooled
Exhaust Valve SystemHonda RC-Valve (Revolution Control Valve)
Fuel SystemCarburetor (Dellorto)
Fuel TypeUnleaded petrol
Fuel Tank Capacity13 litres
Transmission6 speed
ClutchWet, multi plate
Final DriveChain drive
IgnitionElectronic CDI
StarterElectric and kick start
Battery TypeYTX5L-BS / CTX5L-BS / DTX5L-BS
Dry Weight130 kg
Wheel Base1,350mm
Front Tyre100/80-17 (tubeless)
Rear Tyre130/70-17 (tubeless)
Rear SuspensionSingle rear shock absorber (Honda Pro-Link monoshock)
Front Brake2 Piston Grimeca single disc and caliper (hydraulic)
Rear Brake1 Piston Grimeca single disc and caliper (hydraulic)

Did You Know? Interesting Facts About the NSR125

Beyond its technical specifications, the Honda NSR125 has a few intriguing details that add to its character and legacy:

  • Italian Design: Unusually for a Honda, the NSR125R was designed and assembled by Honda Italy (Honda Italia Industriale S.P.A). This Italian influence often gave it a distinctive flair compared to its Japanese-designed counterparts.
  • Sibling Rivalry: The NSR125R was essentially the fully faired, sportier version of the Honda NSR125F, which was a naked bike. They shared many components, but the 'R' model offered the full sports bike experience.
  • UK vs. Imports: While official UK versions were restricted to 12bhp, many of the grey import bikes were unrestricted, offering a much higher power output, making them highly desirable for performance enthusiasts. This distinction is crucial for potential buyers.
  • Engine Lineage: The NSR125 JC20 shared a similar engine design with later models like the Honda NSR125R JC22 (known as the Foxeye model) and even the Honda MTX 125, showcasing a degree of parts commonality across different Honda 125cc models.
  • Racing Heritage: The 'NSR' designation itself was a nod to Honda's highly successful NSR 500 GP bike, a dominant force in Grand Prix motorcycle racing. This lineage imbued the 125cc street bike with a sense of racing pedigree, appealing to aspirational riders.

Navigating Ownership: Common Issues & Buying Advice

While the Honda NSR125R is a fantastic machine, particularly for those who appreciate its two-stroke characteristics, it's not without its quirks. As with many bikes manufactured by Honda Italy during that period, there are a few 'built-in' gremlins that potential owners should be aware of.

Known Problem Areas

  • Starter Motor Failure: A very common issue stems from the starter motor's unfortunate placement on the front of the engine. This position makes it highly susceptible to collecting dirt and road grime thrown up by the front wheel, leading to premature wear and eventual failure. Regular cleaning and protection can mitigate this, but it remains a weak point.
  • RC-Valve System Problems: While innovative, the RC-Valve system can be a source of headaches. Issues often arise from a faulty control box that governs the valve's operation, or from the servo motor itself, which controls the valve's movement. Both components can fail, leading to inconsistent power delivery or the engine running poorly. Diagnosing and repairing these can be complex.
  • Electrics and Wiring: Generally, the electrical systems and wiring on these bikes were not Honda's finest hour. Owners often report intermittent electrical faults, poor connections, and general wiring degradation over time. A thorough inspection of the wiring loom is advisable for any potential purchase.
  • Parts Sourcing Challenges: Due to subtle changes in specifications between NSR125s manufactured for different countries and the prevalence of grey imports, sourcing specific spare parts can sometimes be a considerable challenge. What fits one NSR125 might not fit another, even if they appear to be the same model year.

Buying Advice

Given these potential issues, the general advice for buying a Honda NSR125R JC20 today is pragmatic: aim to buy one cheap. These bikes are becoming classics, but they often require ongoing maintenance. If you plan to use it as a daily commuter, it's highly recommended to have a backup bike. This allows you to address any issues without being stranded and ensures you can enjoy the bike for what it is – a fun, engaging, but sometimes temperamental, piece of motorcycling history.

Is there a forum for Honda NS125 owners?

Connecting with Fellow Riders: The Honda NSR125 Forum

For current and prospective owners, finding a community of like-minded enthusiasts is invaluable. Thankfully, there is indeed a dedicated forum for all Honda NSR125 owners. This online community serves as a vital resource for sharing knowledge, troubleshooting problems, and celebrating these unique machines.

Furthermore, this forum can also be incredibly useful for Honda NS125 owners. Despite being different models, there are often similarities in engine design, chassis components, and general maintenance practices between the NSR125 and NS125, allowing for cross-pollination of information and advice. It's a great place to ask questions, seek technical guidance, or simply connect with others who appreciate these classic Honda two-strokes. However, it's important to note that buying and selling is generally not permitted within the technical discussion sections of such forums, focusing instead on support and community engagement.

Frequently Asked Questions (FAQs)

What kind of engine does a Honda NSR125 use?
The Honda NSR125R JC20 uses a 124.8cc, two-stroke, single-cylinder, liquid-cooled engine, equipped with Honda's RC-Valve system for optimised power delivery.
What years was the Honda NSR125R JC20 officially made for the UK market?
The Honda NSR125R JC20 was officially produced and sold in the UK from 1990 to 1992, spanning the R-K, R-L, R-M, and R-N sub-models.
Are there common mechanical issues with the Honda NSR125?
Yes, common issues include failures of the starter motor (due to exposure to dirt), problems with the RC-Valve system (control box or servo motor), and general electrical/wiring gremlins. Sourcing specific parts can also be challenging due to variations between models.
Is there a forum for Honda NSR125 owners?
Yes, there is a dedicated forum for Honda NSR125 owners. This forum is also often useful for Honda NS125 owners due to shared characteristics and common maintenance challenges.
Was the UK version of the Honda NSR125 restricted?
Yes, official UK versions of the Honda NSR125R were restricted to 12bhp to comply with learner legal requirements. However, many grey import bikes were unrestricted and offered significantly more power.

The Honda NSR125R JC20 remains a testament to Honda's engineering prowess, even with its minor flaws. Its potent two-stroke engine, advanced Alcast frame, and distinctive styling ensure its place as a beloved classic among 125cc motorcycles. For those willing to embrace its unique character and undertake diligent maintenance, the NSR125 offers an incredibly rewarding riding experience, keeping the spirit of lightweight, high-performance two-strokes alive on UK roads.

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