What is a Kawasaki KX 125?

Kawasaki KMX 125: Your Definitive UK Owner's Guide

12/04/2016

Rating: 4.35 (5788 votes)

The Kawasaki KMX 125 holds a special place in the hearts of many British riders. Known for its robust nature and surprisingly capable performance, this 125cc two-stroke trail bike carved out a significant niche, offering a reliable and fun experience for both on-road commuting and light off-road adventures. While production ceased around 2002-2003, its legacy endures, making it a popular choice for those seeking an affordable and engaging classic. However, as with any machine of its vintage, understanding its intricacies, common issues, and proper maintenance is key to unlocking its full potential and ensuring a long, trouble-free life. This guide aims to provide a comprehensive overview for both potential buyers and current owners, delving into everything from performance figures to detailed maintenance tips.

In which year was the KX125 engine introduced?
The Kawasaki KX125 engine appears to be based on the 1988/89 model, as it is the first year that the KX series utilized crankcase reed induction. The KIPS valves in this engine are different but function the same way as those on the KMX.
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Understanding the KMX 125's Performance

The KMX 125, when properly maintained, offers a spirited ride for a 125cc two-stroke. Its performance characteristics are notably different depending on whether the bike is in its restricted or de-restricted state, a common practice for learner-legal motorcycles in the UK.

Power Output: Restricted vs. De-restricted

For those holding an A1 licence, the KMX 125 typically comes in a restricted configuration. In this state, the power output is limited to approximately 9 KW. This ensures compliance with learner regulations, providing a manageable power delivery suitable for new riders. However, the true potential of the KMX 125 engine lies in its de-restricted form. Once de-restricted, the power output effectively doubles to around 18 KW. This significant increase transforms the bike's character, offering a far more exhilarating ride.

De-restriction on a KMX 125 is generally considered a straightforward process compared to some newer, more electronically complex two-strokes. While specific methods vary, they often involve adjustments to exhaust baffling, carburettor jetting, and sometimes the power valve system. It's crucial that any de-restriction is performed correctly to ensure the engine runs optimally and reliably.

Speed and Acceleration

In its de-restricted guise, the KMX 125 is capable of reaching a top speed of approximately 80 mph on standard gearing. For riders primarily using the bike on the road, a common modification is to fit a 15-tooth front sprocket. This simple change can drop the engine's revs, making the gears feel slightly longer and potentially adding an extra 4-5 mph to the top speed, pushing it closer to 85 mph.

Regarding acceleration, a de-restricted KMX 125 in 18 KW form can achieve 0-100 km/h (0-62 mph) in roughly 8 seconds. This makes it quite a lively performer for its class, capable of keeping up with traffic and providing ample thrill for its size.

Fuel Consumption

As a two-stroke, the KMX 125 isn't renowned for its fuel efficiency, but it offers reasonable figures for its performance. Average fuel consumption typically hovers around 40 miles per gallon (mpg). Under optimal conditions, with careful riding, you might stretch this to a maximum of 45 mpg. Factors such as riding style, terrain, and the bike's state of tune will all influence these figures.

Does the new KX 125 have a good suspension?
The suspension on the new KX also gets two thumbs-up from the DR staff. If anything, we've felt the suspension action was a bigger hindrance to the stock 125 than the engine, but the '03 suspension is very balanced and plush. The fork takes the big hits with ease yet is plush enough to soak up the choppy braking bumps very well.

KMX 125 Reliability and Common Issues

The Kawasaki KMX 125 is generally regarded as a fairly robust and reliable machine. Its engine is not overly demanding in terms of maintenance compared to some more high-strung competition bikes. However, like any motorcycle, it has its quirks and areas that require attention, especially given its age.

Engine Longevity and Rebuilds

A well-maintained KMX 125 engine can typically go between 10,000 to 15,000 miles between top-end rebuilds. A top-end rebuild usually involves replacing components such as the piston, piston rings, and inspecting the cylinder for wear. The KMX cylinder is made of Nikasil, a very hard and wear-resistant coating. If the engine starts to produce a rattling noise or you notice a gradual loss of power and acceleration, these are strong indicators that a top-end rebuild may be due. Riding a bike hard can significantly reduce this interval, sometimes requiring a rebuild after as little as 4,000 miles.

It is a common misconception that two-stroke bikes inherently get slower or lose power with age. This is not true if the engine is rebuilt at regular intervals, ensuring fresh components and optimal compression.

Common Mechanical and Electrical Foibles

  • Alloy Wheel Rim Corrosion: This is a prevalent issue, particularly on older bikes exposed to the British weather. Always inspect the alloy wheel rims for signs of corrosion when buying or maintaining a KMX 125.
  • Sidestand Cut-Out Switch: This safety feature, designed to prevent riding off with the stand down, can become temperamental. Due to exposure to mud and water from off-road riding, the switch can play up, leading to the engine not running or cutting out unexpectedly. Fortunately, it can often be easily bypassed or removed, though this removes a safety feature.
  • KIPS Powervalve: The Kawasaki Integrated Powervalve System (KIPS) is generally reliable. However, it can become 'gunged up' with carbon deposits from combustion. If this occurs, the valve can become stuck, leading to a loss of power or poor acceleration. Regular cleaning of the powervalve, ideally every 10,000 miles, is essential to prevent this. If neglected, the spindles on the valves themselves can snap, which is a more serious issue but generally won't cause catastrophic engine damage unlike some other systems. Cleaning involves disassembling the powervalve, removing carbon build-up, and reassembling.
  • Suspension Wear: The KMX 125's suspension is adequate for trail riding and general off-road play. However, it's not designed for aggressive motocross track use. On older, hard-used examples, the rear shock is often worn out or 'scrap'. Additionally, the Uni-Trak linkage bearings, which are part of the rear suspension system, are prone to wearing out and seizing on neglected bikes. Replacing these bearings and seals for a full rear suspension rebuild can be costly, often exceeding £120. A bike with worn suspension will ride poorly, feeling like a 'pogo stick' or 'rocking horse'. Later models of the KMX 125 (from around 1991 onwards, or potentially earlier, depending on specific models) feature a damping adjustment on the rear shock, offering a degree of tunability that earlier models (pre-1990) might lack.
  • Clutch Issues: If the clutch is slipping, or the engine stalls or tries to move forward when put into first gear with the clutch lever pulled in, it indicates an issue. This is usually due to worn clutch plates and springs being out of tolerance. Less commonly, the clutch basket itself can become worn. Overhauling the clutch by replacing plates and springs is a common fix.
  • Battery and Electrics: A weak or dead battery can lead to dim or weak lights, as the generator may not provide enough power for optimal lighting without a healthy battery to stabilise the system. If lights are consistently dim, it could be a battery issue or a fault with the charging system, such as the regulator/rectifier.

Buying a Secondhand KMX 125: What to Look For

When in the market for a used Kawasaki KMX 125, condition should always be your primary consideration over a specific model year. These bikes have been out of production for over a decade, and their history of use can vary wildly.

Key Inspection Points

  • Legitimacy: Foremost, ensure the bike is legitimate and not stolen. Verify the frame numbers match the log book, and that you have the correct keys. Stolen KMX 125s and similar trail bikes are unfortunately common.
  • Cosmetic Condition: Replacing plastics and other cosmetic panels can be expensive and difficult to source for older two-stroke 125s. A clean, tidy bike with good, unscuffed, and matched panels will save you considerable money and effort in the long run compared to a tatty project bike.
  • Field Bikes: Avoid any bike that has clearly been used as a 'field bike' and has had its electrics removed or butchered, unless you are prepared for extensive electrical work.
  • Suspension: As mentioned, check the suspension thoroughly. Test the bike for any excessive bounce or lack of damping. Worn-out rear shocks and seized Uni-Trak linkage bearings are costly to rectify.
  • Engine Noises: Listen for any rattles or unusual noises from the engine, which could indicate the need for a top-end rebuild.
  • Clutch Action: Check the clutch for smooth engagement and disengagement. Any slipping or dragging when the lever is pulled in suggests worn components.

While project bikes might seem cheaper (around £400-£1000), a tidy, well-looked-after example might only cost £200-£400 more, saving you significant time and money on repairs and restoration. Good KMX 125s are becoming rarer and their prices are starting to appreciate.

Essential Maintenance for Your KMX 125

Proper and regular maintenance is crucial for the longevity and performance of your KMX 125.

In which year was the KX125 engine introduced?
The Kawasaki KX125 engine appears to be based on the 1988/89 model, as it is the first year that the KX series utilized crankcase reed induction. The KIPS valves in this engine are different but function the same way as those on the KMX.

Oil and Lubrication

For the engine, any liquid-cooled modern two-stroke, including the KMX 125 (even a 1992 model is considered 'modern' in this context), should ideally use a fully synthetic two-stroke oil. If your bike uses an autolube system (separate oil tank), ensure you use a non-pre-mix only type of oil, as thicker pre-mix oils may not flow correctly through the autolube pump. If you're running a pre-mix setup (mixing oil directly with fuel), the specific type of oil is less critical, but a quality synthetic is always recommended.

For the gearbox, use a dedicated gearbox oil like Silkolene Light Gear Oil. The consistency typically recommended would be around 80W-90 or 85W-90. Again, a good quality semi-synthetic or fully synthetic gearbox oil is advisable for optimal protection and smooth gear changes, especially given the age of these bikes.

For lubricating control cables (choke, clutch), a pressure lubricator is ideal, but normal oil can be used. However, in colder winter conditions, ensure the oil you use won't freeze or thicken excessively, impacting cable movement. Specific cable lubricants designed for various temperatures are available and recommended.

Starting and Warming Up

Most two-stroke bikes, especially when cold, require the use of the choke to start. The choke enriches the fuel mixture, aiding in cold starts. If your bike struggles to start without choke, it's normal to use it. Once the engine fires, it should ideally idle without needing constant throttle input. Riding with the choke on for too long will cause the engine to splutter, cough, and potentially foul the spark plug. Once the engine has warmed up, the choke should be disengaged.

Regarding warming up the engine before riding hard: a general rule of thumb for two-strokes is to allow a few minutes (2-3 minutes or more in very cold conditions) for the engine to reach operating temperature. During this time, the engine components, including the piston and cylinder, expand to their optimal running clearances. Riding immediately at high RPMs on a cold engine can cause excessive wear and potentially lead to damage. You'll often notice the engine revs stabilising and the exhaust note becoming clearer as it warms up.

Comparative Overview: KMX 125 vs. Rivals

The KMX 125 wasn't alone in the 125cc two-stroke trail bike market. It faced stiff competition from other popular models. Understanding these comparisons can help inform your decision or appreciate your KMX's place in the pecking order.

KMX 125 vs. DT125R vs. KDX 125

The KMX 125 is often compared to the Yamaha DT125R and, less commonly, the Kawasaki KDX 125. While the DT125R is very similar in spec and performance, the KDX 125 is a more competition-oriented bike.

How does a 125 cc Kawasaki KX start?
The 125-cc Kawasaki KX has an electronic CDI (Capacitor Discharge Ignition) and a primary kick-start system waking it up. The vehicle’s overall charging system is a flywheel magneto, which also powers up electronic accessories. Ignition timing is 13° BTDC @ 9,710 RPM (initial “F” mark).
FeatureKawasaki KMX 125Yamaha DT125RKawasaki KDX 125
Engine Type125cc 2-stroke125cc 2-stroke125cc 2-stroke
Power (De-restricted)18 KWComparable (often 15-18 KW)~18.3 KW (24.5 bhp)
ChassisRobust, trail-orientedRobust, trail-orientedStronger duplex perimeter frame
SuspensionAdequate for trails, later models with damping adj.Good for trailsBetter quality, longer travel (often USD forks on later models)
MaintenanceFairly robust, not overly demandingSimilar to KMX, reliableMore competition-focused, potentially more demanding
Off-Road SuitabilityGood for trails, woods, fieldsGood for trails, woods, fieldsBetter for serious off-road/enduro
WeightLighter than KDXSimilar to KMXApprox. 10kg heavier than KMX

While the KDX 125 is considered to have a better chassis for serious off-road use, its slight power advantage often doesn't translate to significantly faster on-road performance due to its increased weight. For everyday trail riding and road use, the KMX 125 remains a highly comparable and capable alternative to the DT125R.

Frequently Asked Questions

Is the KMX 125 engine reliable when de-restricted?

Yes, the KMX 125 engine is generally reliable even when de-restricted, provided it is properly maintained. Poor maintenance and abuse can damage any two-stroke engine, regardless of its power output. Regular top-end rebuilds and powervalve cleaning are key.

How do I de-restrict a KMX 125?

De-restriction typically involves removing restrictors in the exhaust system, adjusting carburettor jetting, and ensuring the KIPS powervalve is fully functional. Detailed instructions can be found online, but it's recommended to consult a service manual or experienced mechanic to ensure it's done correctly for optimal performance and engine health.

What does a top-end rebuild involve?

A top-end rebuild primarily involves replacing the piston and piston rings. It may also include inspecting and potentially replacing the gudgeon pin and small-end bearing, as well as checking the cylinder bore for wear or damage. This process restores compression and power to the engine.

What is the KIPS powervalve and how do I maintain it?

The KIPS (Kawasaki Integrated Powervalve System) is a mechanical device that varies the exhaust port timing to broaden the engine's power band. It's crucial for the KMX's performance. It can accumulate carbon deposits, causing it to stick. To maintain it, you need to disassemble it, clean off carbon build-up, and reassemble it, typically every 10,000 miles. This prevents power loss and potential damage to the valve spindles.

How do I know if the suspension is worn out?

Signs of worn-out suspension include a 'pogo stick' or 'rocking horse' feel when riding, excessive bouncing after bumps, poor handling, and a general lack of damping. Visually inspect for leaks from the forks or rear shock, and check the Uni-Trak linkage for any play or stiffness indicating seized bearings.

Are Clymer repair manuals still available for 1992-2000 Kawasaki KX125?
The legendary mechanics and authors who created these titles may have since retired, but thanks to print-on-demand technology you are now able to purchase a new copy of these highly sought-after rarities for your vehicle. Clymer Repair Manuals for the 1992-2000 Kawasaki KX125 are your trusted resource for maintenance and repairs.

What oil should I use for my KMX 125?

For the engine, a fully synthetic two-stroke oil designed for liquid-cooled engines is recommended, especially if you have an autolube system. For the gearbox, use a dedicated motorcycle gearbox oil, typically 80W-90 or 85W-90, preferably a good quality synthetic or semi-synthetic.

Why does my bike stall when putting it into gear with the clutch pulled in?

If your bike stalls or tries to move forward when you engage first gear with the clutch lever fully pulled in, it indicates that the clutch is not fully disengaging. This is often due to worn clutch plates, springs that are out of tolerance, or a worn clutch basket. An overhaul of the clutch assembly, replacing worn components, is usually required.

Why are my lights dim on my KMX 125?

Dim lights can be a sign of a weak or dead battery. While the generator provides power, a healthy battery is crucial for stable and adequate lighting, especially at lower RPMs. It could also indicate a fault with the charging system, such as a failing regulator/rectifier, which prevents the battery from charging properly.

How do I use the choke on my KMX 125?

The choke is used to enrich the fuel mixture for easier cold starts. Pull the choke lever on before attempting to start a cold engine. Once the engine starts and begins to idle smoothly, push the choke lever off. You generally won't need to give it 'gas' (throttle) when starting with the choke on, as the choke itself provides the necessary rich mixture. Riding with the choke on for extended periods can foul the spark plug and cause poor running.

How long should I warm up my KMX 125 before riding hard?

It's advisable to let your KMX 125 warm up for at least 2-3 minutes, or even longer in very cold weather, before riding at high RPMs. This allows the engine components to reach their optimal operating temperature and clearances, reducing wear and ensuring smooth performance. You'll notice the idle stabilising and the engine sounding 'cleaner' as it warms up.

The Kawasaki KMX 125 remains a fantastic choice for those who appreciate the simplicity and raw character of a two-stroke. With diligent maintenance and a keen eye for its common issues, this capable machine will continue to provide countless hours of riding enjoyment, whether you're tackling trails or cruising the country lanes.

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