04/04/2012
The annual MOT test is a crucial checkpoint for vehicle safety and roadworthiness here in the UK. For many motorists, it's a routine, if sometimes anxious, appointment. But for the dedicated MOT testers, it's a daily dive into the unexpected, often revealing tales of neglect, ingenious (and dangerous) bodges, and sometimes, outright automotive horror stories. This article will pull back the curtain on some of the more infamous discoveries, delve deep into a critical failure point like the brake pipe, and clarify the often-misunderstood distinction between an MOT 'fail' and an 'advisory'.

Behind the Scenes: Unveiling MOT Test Horrors
Imagine spending your days inspecting hundreds of vehicles, each with its own history and hidden secrets. MOT testers have seen it all, from the slightly amusing to the genuinely alarming. These aren't just minor faults; they are often glaring examples of neglect or dangerous modifications that defy belief.
One common 'horror' involves the sheer amount of clutter or even refuse found within a vehicle. Testers recount stories of cars so packed with rubbish, it's impossible to properly check seatbelts or even access certain controls. Beyond the mess, there are the truly concerning discoveries: steering components held together with cable ties, exhaust systems patched with drinks cans and duct tape, or brake lines that resemble rust-eaten spaghetti rather than crucial hydraulic conduits. One particularly memorable tale involved a car where the entire floorpan had rusted away, revealing the road directly beneath the driver's feet – a truly dangerous scenario.
Then there are the bizarre 'customisations'. Testers have encountered vehicles with non-functional or wildly inappropriate lighting, homemade tow bars that look more like farm implements, or even structural components that have been crudely welded without any regard for safety standards. These aren't just minor oversights; they represent a fundamental disregard for vehicle safety, putting not only the driver but also other road users at significant risk.
The interaction with vehicle owners can also add to the 'horror' tales. Sometimes, owners are genuinely shocked by the condition of their vehicle, unaware of hidden dangers. Other times, there's outright denial or attempts to argue against clear-cut safety defects. It's a testament to the testers' professionalism that they remain objective, focusing solely on the vehicle's compliance with safety standards. These experiences highlight the vital role the MOT plays in keeping our roads safe by identifying vehicles that are simply not fit for purpose.
The Critical Point: What Happens if a Brake Pipe Fails an MOT?
Brake pipes are an absolutely critical component of your vehicle's braking system. They carry hydraulic fluid under immense pressure from the master cylinder to the brake callipers or wheel cylinders, enabling your car to stop. Given their vital role, any defect in a brake pipe is taken extremely seriously during an MOT.
If a brake pipe is found to be corroded, leaking, damaged, or incorrectly routed, it will result in an immediate MOT failure. This isn't just an advisory; it's classified as a 'Major' or even 'Dangerous' defect, depending on the severity. A 'Dangerous' defect means the vehicle poses a direct and immediate risk to road safety and must not be driven on the road at all until repaired.
Here's a breakdown of what happens:
- Identification of Defect: The tester will meticulously inspect all visible brake pipes for signs of corrosion (pitting, flaking rust), leaks (dampness, fluid drips), chafing, crushing, or poor repair.
- Classification:
- Corrosion: Minor surface rust might be an advisory, but significant corrosion that compromises the pipe's integrity will be a 'Major' defect. If the corrosion is so severe that it's likely to fail imminently or already has a pinhole leak, it becomes 'Dangerous'.
- Leaks: Any fluid leakage from a brake pipe is a 'Dangerous' defect.
- Damage/Chafing: If the pipe is bent, crushed, or chafing against another component to the extent that its integrity is compromised, it's a 'Major' or 'Dangerous' defect.
- MOT Failure: Your vehicle will fail the MOT. The brake pipe issue will be clearly noted on the failure certificate.
- Driving Restrictions: If the defect is classified as 'Dangerous', it is illegal to drive the vehicle on public roads. You would need to arrange for it to be towed or transported to a garage for repair. If it's a 'Major' defect, you can generally drive it to a place of repair, but it's not advisable to drive it any further than absolutely necessary, and only if it's safe to do so.
- Repair and Re-test: The faulty brake pipe(s) must be replaced or repaired by a competent mechanic. Once repaired, the vehicle will need a partial or full re-test at the same MOT centre within a specified timeframe (usually 10 working days) to verify the repair has been carried out correctly.
Ignoring a brake pipe issue is extremely perilous. A sudden loss of brake fluid pressure due to a burst pipe can lead to a complete loss of braking ability, with potentially catastrophic consequences.
Advisory vs. Fail: Understanding the Nuances
One of the most common areas of confusion for motorists revolves around the difference between an 'advisory' note and an outright 'fail' on an MOT certificate. It's a crucial distinction that can impact your decision-making and your wallet.
What is an Advisory?
An advisory is simply a note from the MOT tester informing the vehicle owner of something that is not currently a defect but could become one in the future. It's a heads-up, a recommendation for monitoring or proactive maintenance. As the user 'rob180bhp' rightly pointed out, "An advisory is not a fail and may never become a fail." It's information designed to help you keep your vehicle in top condition and potentially avoid a future failure.

Common Advisory Examples:
- Undertrays: As mentioned by the user, an advisory for undertrays is common. Manufacturers fit undertrays for several reasons: aerodynamic efficiency (improving fuel economy), noise reduction, and protection of underbody components from road debris, water, and salt. If an undertray is slightly loose, cracked, or has minor damage but isn't posing an immediate danger or interfering with other components, it might receive an advisory. The concern about resale value is valid; a prospective buyer might see an advisory and question the car's overall condition, even if it's a minor issue. However, a knowledgeable buyer or mechanic would understand it's not a critical safety concern. The tester's role is simply to note its condition if it deviates from ideal, even if it's not a safety failure.
- Tyres: Tyres close to the legal limit (e.g., 2-3mm tread depth, where the legal limit is 1.6mm) will often receive an advisory. They are safe *now*, but will need replacing soon.
- Brake Pads/Discs: If brake pads are worn but still above the minimum thickness, or discs show minor scoring, an advisory might be issued.
- Minor Oil Leaks: A slight weep that isn't dripping or posing an environmental hazard might be an advisory.
- Suspension Bushes: Slight perishing or cracking of rubber bushes that aren't yet causing excessive play.
What is a Fail?
A fail, on the other hand, means your vehicle has one or more defects that are severe enough to render it unroadworthy or unsafe according to DVSA (Driver and Vehicle Standards Agency) standards. These defects are categorised as 'Major' or 'Dangerous'.
Common Fail Examples:
- Brake Pipe Leaks/Severe Corrosion: As discussed, these are critical safety failures.
- Tyres Below Legal Limit: Tread depth below 1.6mm across the central three-quarters of the tyre's width, or significant damage (bulges, cuts).
- Headlights/Brake Lights Not Working: Crucial for visibility and signalling.
- Excessive Suspension Play: Worn ball joints or bushes causing significant movement.
- Exhaust Emissions: Failure to meet required emission standards.
The Number Plate Conundrum: A Borderline Case
The user's experience with the carbon effect number plates highlights a common point of contention and the importance of understanding specific regulations. The law regarding number plates is quite precise:
- Font: Must be the standard 'Charles Wright' font.
- Spacing: Correct spacing between characters and groups.
- Background: Must be reflective white (front) or reflective yellow (rear).
- Characters: Must be solid black.
The issue with "carbon letters" often arises if the carbon effect makes the letters appear anything other than solid black, or if there's a pattern within the letter itself. Similarly, a "honeycomb effect background" would be illegal as the background must be a solid reflective colour. While some minor embellishments might be tolerated, anything that obscures the letters or deviates from the solid background rule is a definite borderline fail and often an outright fail.
The tester's interpretation can sometimes vary, which is frustrating for motorists. In cases of dispute, you have the right to appeal the MOT decision. However, the best approach is always to ensure your plates strictly adhere to the legal requirements to avoid any issues.
Preparing for Your MOT: Minimising the Horrors
While some failures are unavoidable due to component wear and tear, many common MOT failures can be prevented with a few simple checks before your test:
- Lights: Check all lights are working – headlights (main and dipped beam), sidelights, brake lights, indicators, fog lights, and number plate lights. Get someone to help you check brake lights.
- Tyres: Check tread depth, pressure, and look for any bulges, cracks, or embedded objects. Don't forget the spare if it's inspected.
- Brakes: Listen for grinding noises, check for spongy pedal feel. While you can't check pipe corrosion, you can be aware of any performance issues.
- Windscreen Wipers and Washers: Ensure wipers clear the screen effectively and washers provide enough fluid. Top up your screenwash.
- Fluid Levels: Check engine oil, brake fluid, power steering fluid, and coolant.
- Horn: Give it a quick toot.
- Number Plates: Ensure they are clean, securely fitted, and not obscured or damaged. Double-check they meet the legal font and background requirements.
- Seatbelts: Pull each belt to its full extent and check it retracts smoothly. Look for any fraying or damage.
- Dashboard Warning Lights: If any warning lights are on (e.g., engine management, ABS, airbag), get them investigated.
- General Condition: Look for excessive rust on the bodywork (especially around structural points), loose body panels, or anything that seems out of place.
By taking these proactive steps, you can significantly increase your chances of a first-time pass and avoid becoming another MOT horror story!
Common MOT Defects: Fail vs. Advisory
| Defect Area | Common Advisory | Common Failure (Major/Dangerous) |
|---|---|---|
| Tyres | Tread depth < 3mm (but > 1.6mm), minor cracking on sidewall | Tread depth < 1.6mm, severe cuts/bulges, cord exposed |
| Brakes | Brake pads/discs worn but still above minimum, minor surface corrosion on pipes | Brake pipe leaks/severe corrosion, excessive brake imbalance, ABS warning light on |
| Lights | Slightly dim bulb, minor condensation inside lens | Any bulb not working (headlight, brake light, indicator), incorrect colour, damaged lens exposing bulb |
| Suspension | Slight perishing of rubber bushes, minor play in components | Excessive play in ball joints/bushes, broken spring, leaking shock absorber |
| Exhaust | Minor blow (slight exhaust noise increase), slight corrosion | Major exhaust leak, missing catalytic converter (if fitted), excessive emissions |
| Steering | Slight play in steering rack/column | Excessive play in steering components, power steering fluid leak, steering wheel not secure |
| Bodywork/Chassis | Minor rust on non-structural components, undertray slightly loose | Excessive corrosion on structural components (chassis, sills), sharp edges causing risk of injury |
| Number Plates | Slight fading, minor damage not affecting legibility | Incorrect font/spacing, obscured characters, incorrect background colour, 'honeycomb' or non-solid background |
Frequently Asked Questions About the MOT
Can I drive my car if it fails the MOT?
It depends on the type of failure. If your car has 'Dangerous' defects, it is illegal to drive it on public roads. It must be repaired and re-tested. If it has 'Major' defects, you can drive it to a pre-booked appointment at a garage for repair, or directly to an MOT centre for a re-test, provided it is safe to do so. However, it's generally best to get it repaired as soon as possible, as driving a vehicle with 'Major' defects can still be unsafe and could invalidate your insurance.
How long do I have to fix a failed MOT?
If your car fails, you usually have 10 working days to get the defects rectified and have a re-test at the same MOT centre. If you return it within this period, only the failed items (and any new defects that may have arisen) need to be re-checked, which is often free or at a reduced cost. If you take longer or go to a different centre, you'll need a full re-test.
What if I disagree with the MOT tester's decision?
If you genuinely believe the MOT tester has made an incorrect assessment, you have the right to appeal. First, try to resolve it directly with the MOT centre. If that's not successful, you can appeal to the DVSA (Driver and Vehicle Standards Agency) within 14 working days of the test. The DVSA will arrange for another examiner to inspect your vehicle. Be aware that if their inspection confirms the original decision, you might have to pay for the appeal inspection. It's crucial not to have any repairs done to the disputed items before the DVSA re-inspection.
What's the difference between a 'Major' and 'Dangerous' defect?
- Major Defect: This means the defect is significant enough to make the vehicle unroadworthy or unsafe, or to have a significant impact on the environment. While the car has failed, you might be able to drive it to a garage for repair (as long as it's safe to do so).
- Dangerous Defect: This indicates a direct and immediate risk to road safety or poses a serious environmental hazard. It is illegal to drive a vehicle with a 'Dangerous' defect on public roads.
Do advisories affect my car's value?
While an advisory is not a fail, a long list of advisories, especially for components like tyres or brakes, can certainly raise questions from potential buyers. They might view it as an indication of a lack of proactive maintenance or future expenses. Being transparent and, ideally, addressing some of the more significant advisories before selling can help maintain your car's value.
Conclusion
The MOT test is more than just an annual formality; it's a critical safety check designed to ensure that every vehicle on our roads meets a minimum standard of roadworthiness. While some of the 'horror stories' from testers can be amusing, they underscore the serious implications of neglecting vehicle maintenance. Understanding the difference between an advisory and a fail, particularly for crucial components like brake pipes, empowers you as a motorist. Regular checks and proactive maintenance are your best defence against an MOT failure and, more importantly, are vital for your safety and that of others on the road. Don't wait for your car to become a horror story; keep it safe and sound.
If you want to read more articles similar to MOT Horrors: Tales From The Test Lane, you can visit the Maintenance category.
