How do you service a Fox Racing Shox shock?

Mastering Your Fox FLOAT RP23 Rear Shock

16/01/2019

Rating: 4.14 (2247 votes)

Optimising your mountain bike's suspension is paramount for a sublime riding experience, whether you're tackling challenging downhill sections, navigating technical climbs, or simply enjoying a leisurely cross-country trek. The Fox FLOAT RP23 rear shock, with its advanced features like Boost Valve technology and the versatile ProPedal system, is a cornerstone of many high-performance bicycles. Understanding its intricacies and performing proper maintenance is key to unlocking its full potential and ensuring its longevity. This comprehensive guide will walk you through the essential steps, from initial installation and crucial sag setup to fine-tuning its damping characteristics and adhering to a diligent maintenance regimen.

How do you service a Fox Racing Shox shock?
Internal service should be performed by FOX Racing Shox or an Authorized Service Center. Clean the outside of your shock with only mild soap and water, and wipe dry with a soft dry rag. Note: Do not use any solvents or de-greasers, as these products can damage the shock's exterior finish or its anodized parts.
Table

Understanding Your Fox FLOAT RP23: Features and Intended Use

The Fox FLOAT RP23 is a sophisticated air-sprung rear shock designed to offer a remarkable balance of pedalling efficiency and plush bump absorption across a variety of riding disciplines. Its lightweight chassis and advanced features make it a favourite among riders who demand versatility and performance.

Key Features and Adjustments:

  • High Volume Standard Air Sleeve: This design contributes to a more linear spring rate, offering a plush feel throughout the travel.
  • Boost Valve: A proprietary Fox technology that provides a consistent damping platform, especially beneficial during aggressive riding or large impacts. It helps prevent harsh bottom-outs while maintaining excellent small bump sensitivity.
  • Angled Air Valve: Designed for easier access when checking and adjusting air pressure.
  • Lightweight Chassis: Minimises overall bike weight, crucial for climbing and agile handling.
  • DOHC ProPedal Lever with 2 Positions: This dual-overhead-cam design allows for quick, on-the-fly adjustments between 'OPEN' and 'PROPEDAL' modes, significantly influencing pedalling efficiency.
  • ProPedal Tuning Range Adjuster with 3 Positions: Further refines the 'PROPEDAL' mode, allowing riders to select between 'Light', 'Medium', and 'Firm' settings for tailored pedalling platforms.
  • Air Spring Pressure: The primary adjustment for setting the shock's firmness and sag, crucial for rider weight and riding style.
  • Rebound Adjust: Controls the speed at which the shock extends after compression, preventing harsh kick-back and maintaining tyre contact with the ground.

Intended Use:

The FLOAT RP23 is incredibly versatile, making it suitable for a broad spectrum of mountain biking activities, including:

  • Cross-Country (XC): Its efficiency and lightweight nature are ideal for long climbs and fast-paced trails.
  • All-Mountain: Capable of handling diverse terrain, from technical descents to demanding ascents.
  • Freeride: While not a dedicated downhill shock, its Boost Valve and robust damping can manage more aggressive riding and larger hits than typical XC shocks.

Initial Setup: Installing Your Shock Correctly

Proper installation is the first critical step in ensuring your Fox FLOAT RP23 performs as intended. If you're installing the shock on a bike where it wasn't original equipment, pay close attention to clearance.

Installation Steps:

  1. Mount the Shock: Carefully install the shock into your bike's frame according to the manufacturer's specifications, ensuring all mounting hardware is correctly aligned and secured.
  2. Deflate Main Air Chamber: Remove the air cap from the main air chamber and completely release all air pressure. This allows the suspension to move freely.
  3. Check for Clearance: With the air fully deflated, carefully cycle the suspension through its entire travel. Observe closely to ensure that all parts of the shock, including the air canister and valve, are clear of the frame and swingarm throughout the range of motion. Any contact could lead to damage to both the shock and the frame.
  4. Initial Pressurisation: Once clearance is confirmed, pressurise your main air chamber. Start with a minimum of 50 PSI (Pounds per Square Inch) and do not exceed 300 PSI. This initial pressure allows you to safely move to the next crucial step: setting sag.
  5. Proceed to Sag Setting: The precise air pressure will be determined during the sag setting process, which is detailed in the following section.

The Crucial Step: Setting Sag for Optimal Performance

Setting the correct sag is arguably the most important adjustment you can make to your rear shock. Sag is the amount your suspension compresses under your own weight (and riding gear). It ensures your shock is operating within its optimal travel range, providing both small bump compliance and sufficient travel for larger impacts. Typically, for all-mountain and trail riding, a sag of 25% of the shock's total travel is a good starting point, as recommended by Fox.

Measuring and Setting Sag:

  1. Prepare Your Bike: Position your bike on a flat, level surface. You'll need a tape measure, a shock pump, and ideally, a friend to help stabilise the bike.
  2. Deflate Shock (Slightly): If you’ve just installed it, ensure it’s at least at the initial pressure of 50 PSI.
  3. Measure Eye-to-Eye Length (Optional but helpful): For a precise sag measurement, you can measure the shock's eye-to-eye length when fully extended. This is your total shock length.
  4. Compress and Extend: Gently sit on your bike in your normal riding position (with all your gear, including backpack, helmet, etc.). Bounce gently a few times to settle the suspension, then assume your static riding position without further movement.
  5. Measure Compressed Length: While still on the bike, have your helper measure the distance between the shock's eyelets, or from a fixed point on the frame to a fixed point on the shock body (e.g., the dust wiper seal). Alternatively, many shocks have an O-ring on the shaft. Push this O-ring against the shock body before sitting on the bike, then carefully dismount. The distance the O-ring has moved from the body indicates your sag.
  6. Calculate Sag Percentage: Divide your measured sag (the O-ring distance) by the total shock travel (not eye-to-eye length). Multiply by 100 to get the percentage. For example, if your shock has 2.00 inches of travel and your sag is 0.50 inches, your sag percentage is (0.50 / 2.00) * 100 = 25%.

Air Spring Setting Guidelines (25% Sag):

Use the table below as a guideline for target sag values. If your measured sag doesn't match, adjust your air pressure in small increments.

Shock Travel (in./mm)25% Sag (in./mm)
1.00 / 25.40.25 / 6.4
1.25 / 31.70.31 / 7.9
1.50 / 38.10.38 / 9.5
1.75 / 44.40.44 / 11.1
2.00 / 50.80.50 / 12.7
2.25 / 57.10.56 / 14.2

Adjusting Air Pressure:

  • If your measured sag is LESS than the table value (too little sag, shock too firm): Screw on the pump fitting, note the current air pressure, and depress the black bleed-valve to reduce the gauge pressure by 5 PSI. Re-measure sag and repeat if necessary.
  • If your measured sag is GREATER than the table value (too much sag, shock too soft): Screw on the pump fitting, note the current air pressure, and pump to increase the gauge pressure by 5 PSI. Re-measure sag and repeat if necessary.

Repeat this process in 5 PSI increments until your target sag is achieved. Once satisfied, replace the air valve cap.

Fine-Tuning Your Ride: Adjusting Rebound Damping

Rebound damping controls the speed at which your shock extends or 'returns' after it has been compressed. A properly set rebound ensures your wheel stays glued to the ground, offering maximum traction and control, especially over successive bumps. If rebound is too fast, the shock will 'kick back', potentially unseating you. If it's too slow, the shock might 'pack up' over multiple bumps, meaning it doesn't fully extend before the next impact, effectively reducing your available travel.

Rebound Adjustment:

The rebound knob on your Fox FLOAT RP23 is typically red and offers 8-10 distinct clicks of adjustment. The ideal setting is largely a personal preference and will vary with rider weight, riding style, and trail conditions.

  • For Slower Rebound: Turn the red adjuster knob clockwise. This increases damping, slowing down the shock's return. Useful for larger hits or when you prefer a more controlled feel.
  • For Faster Rebound: Turn the red adjuster knob counter-clockwise. This reduces damping, allowing the shock to return more quickly. Often preferred for technical, rooty, or rocky terrain where rapid recovery is needed.

A good rule of thumb is to set the rebound as fast as possible without experiencing 'kick-back' – that feeling of being bucked off the saddle or losing control. Experiment on familiar trails to find your optimal setting.

Mastering Efficiency: Utilising the ProPedal System

The ProPedal system on your Fox FLOAT RP23 is designed to reduce pedal-induced suspension bob – the unwanted compression of the shock caused by pedalling forces. This is especially beneficial on climbs or smooth sections where maximum efficiency is desired.

ProPedal Lever: On-the-Fly Adjustment

The ProPedal lever provides two distinct settings for immediate adjustment:

  • OPEN: This setting offers the most active suspension, allowing for full travel and maximum bump absorption. Ideal for technical descents and rough terrain where traction and comfort are prioritised.
  • PROPEDAL: This setting engages the ProPedal damping, reducing suspension movement caused by pedalling. Perfect for climbs, fire roads, or any situation where pedalling efficiency is paramount.

To determine the best setting, pedal your bicycle and observe the shock movement. Switch between OPEN and PROPEDAL to feel the difference and select the one that most effectively reduces suspension movement while still providing an acceptable level of bump absorption.

ProPedal Knob: Fine-Tuning Firmness

Beyond the lever, the Fox FLOAT RP23 features a 3-position ProPedal knob, allowing you to further adjust the firmness of the damping when the ProPedal lever is in the PROPEDAL position. This knob only affects damping when the lever is engaged in PROPEDAL mode.

Do you use a torque wrench on a Fox Fork?
I didnt have the lower leg tools and just used the socket trick which did mar up the bolts and obviously the nuts aren't meant to be struck with a hammer. The torque wrench will make you feel the best about everything. The bolts on the bottom of a Fox fork require like 50 INCH pounds of torque that's less than 5 FOOT pounds.

The three settings are denoted by numbers etched onto the knob:

  • (1) PROPEDAL Light: Offers the least amount of ProPedal damping, providing a balance between efficiency and small bump compliance.
  • (2) PROPEDAL Medium: A balanced setting for general trail riding, offering good pedalling support.
  • (3) PROPEDAL Firm: Provides the firmest ProPedal platform, maximising pedalling efficiency for smooth climbs or sprints.

Adjusting the ProPedal Knob:

  1. Set Lever to PROPEDAL: Ensure the main ProPedal lever is in the PROPEDAL position.
  2. Lift the Knob: Gently lift the ProPedal knob away from the shock body.
  3. Turn and Align: Turn the ProPedal knob clockwise (relative to facing the user) until your desired setting (1, 2, or 3) aligns with the ProPedal lever. You'll feel two clicks per setting – the first as you leave the current setting, the second as you engage the new one.
  4. Push into Position: Once aligned, push the ProPedal knob back into its new position.

CAUTION: For safety reasons, the ProPedal knob setting should only be changed when you are not riding the bicycle. Adjusting it while in motion could lead to loss of control.

Routine Care: General Maintenance Tips

Regular general maintenance is vital for the performance and longevity of your Fox FLOAT RP23. While internal servicing requires professional expertise, keeping the exterior clean and well-maintained can significantly extend the life of your shock.

Key Maintenance Practices:

  • Air Sleeve Lubricant Residue: It's normal to see a small amount of lubricant residue on the shock body. This indicates the air sleeve is properly lubricated. If this residue is absent, it's a sign that the air sleeve needs re-lubrication. While a full air sleeve service is more involved, ensuring the external shaft is clean and occasionally applying a Fox-approved suspension lubricant can help.
  • Frequent Servicing for Extreme Conditions: If you regularly ride in harsh, dusty, muddy, or wet conditions, your shock and air sleeve will require more frequent servicing than the standard recommendations. Always refer to Fox's detailed maintenance schedule for specific intervals.
  • Washing Your Shock: Only use mild soap and water to clean your shock. Gently wipe it dry with a soft, clean rag.
  • Avoid High-Pressure Washers: Never use a high-pressure washer or jet wash directly on your shock. The force of the water can drive contaminants past seals, leading to premature wear and damage to internal components.
  • Professional Internal Service: Any internal service, such as damper rebuilds or comprehensive seal replacements, should be performed by Fox Racing Shox or an Authorised Service Centre. Attempting these complex procedures without the correct tools and knowledge can void your warranty and cause irreversible damage.

Before Every Ride: Your Pre-Ride Checklist

A quick inspection before each ride can prevent issues on the trail and ensure your safety.

  • Cleanliness: Clean the outside of your shock with only mild soap and water, and wipe dry with a soft rag. Note: Do not use any solvents or de-greasers, as these products can damage the shock's exterior finish or its anodised parts. Do not spray water directly on the seal/shock body junction.
  • Visual Inspection: Inspect the entire exterior of your shock for any signs of damage, such as dents, scratches on the shaft, leaks, or loose parts. If any part appears damaged, the shock should not be used. Contact your local dealer or Fox Racing Shox for further inspection or repair.
  • Bolt Checks: Ensure that your quick-release levers or thru-axle pinch bolts (if applicable to your frame/shock mounting) are properly adjusted and tightened.
  • Headset and Brakes: Check your headset adjustment; if loose, adjust it according to your bicycle manufacturer's recommendations. Finally, check that all brake cables or hoses are properly fastened and test the proper operation of your front and rear brakes on level ground before hitting the trails.

When to Seek Professional Help: Internal Servicing & Service Intervals

While external cleaning and air pressure adjustments are user-friendly, the internal workings of your Fox FLOAT RP23 are highly complex and require specialised tools, specific oils, and technical expertise. Fox recommends specific service intervals for their shocks, which typically involve replacing seals, changing damper oil, and inspecting internal components. These intervals vary depending on riding conditions and hours of use, but generally, a full damper service is recommended annually or every 200 hours of riding, whichever comes first, with air sleeve services being more frequent.

Attempting a full internal service without proper training and equipment can lead to damage, void your warranty, and compromise the shock's performance and safety. Trusting these critical procedures to Fox Racing Shox or an Authorised Service Centre ensures that your shock is maintained to the highest standards, preserving its performance and extending its life.

Frequently Asked Questions (FAQs)

Why is setting sag so important?

Sag is crucial because it allows your suspension to work effectively in both directions – absorbing bumps and extending into dips. Too little sag means your shock won't extend enough into depressions, reducing traction. Too much sag means you'll bottom out too easily and use up too much travel just sitting on the bike, compromising performance on larger impacts. Correct sag ensures you're using the optimal range of travel.

What's the difference between the ProPedal lever and the ProPedal knob?

The ProPedal lever offers a quick, on-the-fly switch between two main modes: 'OPEN' (full suspension activity) and 'PROPEDAL' (reduced pedal bob). The ProPedal knob, on the other hand, only functions when the lever is in the 'PROPEDAL' position. It allows you to fine-tune the firmness of the ProPedal damping, offering 'Light', 'Medium', and 'Firm' settings for more precise control over pedalling efficiency.

Can I service my Fox FLOAT RP23 entirely at home?

While you can perform general cleaning, set sag, and adjust rebound and ProPedal settings at home, internal servicing (like damper rebuilds or full air sleeve services) requires specialised tools, specific oils, and technical knowledge. Attempting these without proper training is not recommended and can damage your shock or void its warranty. For internal maintenance, it's best to send your shock to Fox Racing Shox or an Authorised Service Centre.

Do I need a torque wrench for my Fox shock?

Absolutely. While the provided information specifically mentions forks, the principle applies equally to shock installation and maintenance. Many bolts on bicycle components, including shock mounting bolts and air sleeve components, have very low, precise torque specifications (often in inch-pounds, not foot-pounds). Over-tightening can strip threads, crack components, or deform parts, leading to failure. Under-tightening can lead to parts loosening during riding. A torque wrench with a low range is an essential tool for any serious home mechanic to ensure all bolts are tightened to manufacturer specifications, providing both safety and optimal performance.

What does it mean if my shock is 'stuck down'?

A 'stuck down' shock is a common issue where the shock remains compressed and won't extend fully, even when off the bike. This usually indicates a problem with the air spring, often a pressure imbalance between the main and negative air chambers, or a seal failure. While this article doesn't detail the repair process, it's a clear sign that your shock requires immediate attention, often an air sleeve service or a more in-depth repair by a professional.

What about air sleeve maintenance?

The air sleeve houses the air spring and requires regular lubrication and seal replacement. As mentioned, the presence of lubricant residue on the shock body is a good sign. If it's absent, it indicates the air sleeve needs re-lubrication. This typically involves deflating the shock, removing the air sleeve, cleaning internal components, applying fresh grease and oil to the seals and air shaft, and reassembling. While some experienced home mechanics perform this, it does require specific tools and care to avoid damaging the delicate seals. Frequent riders, especially in harsh conditions, should consider this a regular service item.

If you want to read more articles similar to Mastering Your Fox FLOAT RP23 Rear Shock, you can visit the Maintenance category.

Go up