What is the best all round Fantic ever made?

Unlocking Performance: Your Fantic Trials Bike Guide

01/09/2018

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Fantic trials bikes have long held a revered position in the UK's twin-shock trials scene, frequently dominating higher-level events. Their enduring popularity isn't by chance; these machines are often considered the premier choice for serious competition. This dominance stems from a fundamental design advantage: Fantic engines were purpose-built for trials, offering a powerful, light, and compact high-revving format with a gearbox sprocket positioned optimally close to the swinging arm pivot. This design philosophy, now standard in modern trials bikes, provides a significant edge over machines utilising road-derived motors, which often suffer from compromised rear suspension action due due to distant gearbox sprockets and bulkier frames.

Are there workshop manuals for Fantic trials bikes?
Christian There has never been workshop manuals for Fantic trials bikes. There is a parts list which shows exploded views of the whole bike, and there is the handbook that came with the bikes when new which has some specs for torques etc., both of these are attached to this post.

However, despite their inherent advantages, Fantic trials bikes, particularly the much-loved 240 Professional, often benefit from targeted improvements. Years of use and original design limitations mean there are several key areas where meticulous attention can unlock substantially better performance and handling. This guide delves into these crucial modification areas, offering insights into common issues and practical solutions to elevate your Fantic to its fullest potential.

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Addressing Frame Distortion and Geometry

One of the most common and impactful issues affecting Fantic twin-shock trials bikes, especially the 240, is frame distortion. This problem primarily arises from the 'swan-neck' design of the front down tubes, where tube bends are located in the highly stressed area adjacent to the steering head. Over time, or through hard use, this design can lead to cracked headstock gusset plates and a distorted frame, resulting in a longer-than-standard wheelbase. The consequence? Handling that can feel akin to an older, less precise Spanish bike, far from ideal for modern trials conditions.

The factory attempted to mitigate this with dual down tubes (an extra tube inside the outer) on later models, but existing distortion remains a challenge. Specialist workshops can now incorporate additional tubes into the headstock area of the 240 chassis. This modification significantly strengthens the frame, preventing future distortion and restoring appropriate steering and suspension geometry. A correctly aligned frame ensures predictable handling and responsiveness, crucial for navigating challenging terrains.

Optimising Rear Suspension Performance

The original rear suspension geometry on Fantic twin-shocks was conceived in an era when tyre technology was less advanced. It appears to have been designed to encourage riders to directly weight the rear wheel for grip in slippery conditions. With the advent of modern trials tyres, exceptional grip is far less of an issue, and this original setup can actually compromise handling. Altering the progression of the rear suspension can yield significant improvements, providing better overall handling and enhanced traction. While progressive rear springs are readily available, they often fail to deliver a linear rate of extension, making them less effective than linear springs paired with geometry specifically designed for modern conditions, such as that found on the TLR Honda.

Furthermore, the upright position of the rear shocks on Fantics somewhat limits the available progression and travel. While specific modifications vary, the goal is always to achieve a more linear and controlled suspension action that complements contemporary tyre performance, allowing the rider to maintain composure and traction across varied surfaces.

Carburation and Airbox Upgrades

While the volume of airboxes on stock Fantic twin-shock bikes is adequate, there's considerable room for performance enhancement. A major upgrade involves fitting a modern flat-slide carb and a larger volume airbox. This combination dramatically improves fuel atomisation, leading to sharper throttle response and increased power across most engine speeds. It's a particularly noticeable difference on nearly all trials machines. However, it's crucial to note that an improperly set up flat-slide carb, while potentially better than a worn original, won't deliver the maximum possible improvements. Expert tuning is key.

Who restoring Fantic trials bikes?
Over the past few years, AG has rediscovered his love for twinshocks and is particularly enjoying restoring Fantic trials bikes. We now stock a wide range of parts and accessories for both Fantic twinshock and monoshock bikes. AG has recently completed a full restoration on a Montesa Cota 247 for a customer.

For bikes, particularly 212cc models fitted with 249cc motors, retaining the stock airbox and exhaust will severely limit performance. This bottleneck needs to be addressed carefully when upgrading engine capacity. Modified 300 Professional front pipes often work reasonably well and can be adapted with relative ease to suit various setups, ensuring optimal exhaust flow and power delivery.

Refining Footrest Position

Many Fantic owners tend to overcompensate when altering footrest positions, moving them back considerably. On any twin-shock machine utilising modern tyres, this is generally a significant mistake. Moving the footrests too far back reduces weight on the front wheel, increasing the tendency to lose control in very difficult conditions. The ideal adjustment is a very slight rearward shift, combined with lowering the rests to the level of the bash plate's bottom. This subtle change maintains crucial front-end weight while improving rider ergonomics for better control and balance.

Braking System Enhancements

When new, Fantics equipped with 125mm Grimeca hubs boasted excellent braking. However, years of use inevitably lead to wear, meaning hubs are likely worn and brake linings only contact part of the drum surface. A common improvement involves fitting a 300 Professional brake plate with a floating operating cam, which offers a slight enhancement. The same effect can often be achieved by boring the brake plate spindle hole to 16mm on a lathe and installing a heavy-duty front brake cable. For the ultimate braking performance, however, oversize linings must be fitted and precisely machined to match the exact diameter of the worn hub, ensuring maximum contact and stopping power.

Front Fork Action Improvement

Some 300 Professional models are known for particularly poor front fork action, often attributed to crude internal damping parts compared to other Fantic machines. While the stock 35mm forks can be upgraded with modern-type cartridge internals, this can be quite costly. A more economical and highly effective option, if you wish to retain 35mm forks, is to source those from a later orange/white mono-shock Fantic. These forks offer significantly superior performance out of the box, providing better damping and a more controlled ride.

Ignition System Reliability

The ignition system of any Fantic can be a point of wear, particularly the CDI/coil unit. The capacitor inside the CDI naturally deteriorates over time. While the bike may still run, this deterioration reduces spark intensity and can cause slight variations in the firing point. Replacing the CDI/coil unit is a recommended upgrade for improved reliability and performance. This is especially pertinent for bikes still running original Dansi alloy-cased round coils, which are almost certainly well past their prime and will benefit greatly from a modern replacement, ensuring a strong, consistent spark.

The Best All-Round Fantic and Buying Advice

Among enthusiasts, the 200 Professional is often hailed as the best all-round Fantic ever produced. This rare gem features a 156cc forward-kick motor nestled into a subtly altered 240 Professional chassis. Due to their scarcity, finding a 200 Professional can be challenging. A rear-kick 200 is easier to locate and offers nearly comparable performance. The 240 Professional, despite its popularity, can feel heavier and less nimble compared to the 156cc models, often suffering from impaired handling due to the aforementioned distorted frames (which can be checked by measuring the wheelbase).

Fantic ModelKey CharacteristicsProsCons
200 Professional (156cc)Forward kick motor, altered 240 chassisExcellent all-rounder, nimble, lightVery difficult to find, rare
200 (Rear Kick)Rear kick motor, similar performance to 200 ProEasier to locate, nearly as good as ProSlightly less refined than Pro
240 ProfessionalPopular, twin-shock chassisWidely available, good base for modificationCan feel heavy/cumbersome, prone to frame distortion

Purchasing a used Fantic can be a daunting prospect, particularly for those unfamiliar with these machines. It's all too easy to end up with a 'tarted-up' eBay wreck that could cost upwards of £2,000 to restore to a rideable condition. While most parts remain available, and later 212cc and 249cc mono-shock forward-kick motors can be adapted to earlier twin-shock frames, it's generally a much better idea to seek out a well-maintained, ready-to-ride bike rather than embarking on a 'project' needing extensive work. However, for those with a well-equipped workshop and basic metalworking skills, fitting forward-kick motors into a rear-kick FM250 chassis is achievable, though it requires relocating the swinging arm pivot and fitting a longer mono-shock swinging arm. This can lead to a highly competitive bike built for a reasonable cost using donor parts.

Are there workshop manuals for Fantic trials bikes?
Christian There has never been workshop manuals for Fantic trials bikes. There is a parts list which shows exploded views of the whole bike, and there is the handbook that came with the bikes when new which has some specs for torques etc., both of these are attached to this post.

Exhaust System Maintenance and Oil Mix

The exhaust systems on Fantic twin-shocks are frequently overlooked, leading to common problems like front pipes clogged with carbon and back boxes choked with unburned oil residues. To prevent this recurring after a thorough cleaning, it's vital to use the correct oil mix. Fantic machines perform optimally on a 70:1 mix using fully synthetic 2T oil. This ensures clean, trouble-free running, eliminating the need for regular pipe cutting and carbon removal or repacking back boxes. In contrast, riders using castor oil at a 40:1 ratio, as sometimes recommended for Bultaco trials bikes, will find themselves constantly battling exhaust blockages. Contrary to popular belief, using the correct amount of oil in 2T trials motors does not accelerate wear; instead, it noticeably improves running and extends the life of your exhaust system.

Frequently Asked Questions

Are workshop manuals available for Fantic trials bikes?

While general maintenance manuals for Fantic bikes may exist, the provided information emphasises that many of the significant performance improvements and modifications discussed are often carried out by specialist workshops or experienced individuals. The focus is more on practical, hands-on modifications and expert advice rather than relying solely on official workshop manuals, especially for competitive tuning. For complex modifications, seeking advice from specialists like Classictrial or AG Bikes is highly recommended, as their expertise often surpasses what a standard manual might cover.

What is considered the best all-round Fantic ever made?

The 200 Professional, featuring a 156cc forward-kick motor in a modified 240 Professional chassis, is often regarded as the best all-rounder due to its nimble handling and responsive engine. However, these bikes are exceptionally rare, making the rear-kick 200 a more accessible and nearly equally capable alternative.

How can I improve my Fantic's handling?

Key improvements for handling involve addressing frame distortion through reinforcement, optimising rear suspension geometry for modern tyres, and making subtle adjustments to footrest position. Upgrading front forks, perhaps with those from a later mono-shock model, also significantly enhances front-end feel and control.

What oil mix should I use for my Fantic?

For optimal performance and to prevent exhaust clogging, Fantic machines run best on a 70:1 mix using fully synthetic 2T oil. Avoid excessive or inappropriate oil ratios, as this can quickly lead to carbon build-up and reduced performance.

Where can I get my Fantic trials bike restored or modified?

Specialist services like AG Bikes offer classic bike restoration and building, including bespoke suspension work, engine tuning, wheel building, electronic ignition conversions, and carburation setup. They also stock a wide range of parts for both twin-shock and mono-shock Fantic bikes, making them an excellent resource for restoration and performance upgrades.

If you want to read more articles similar to Unlocking Performance: Your Fantic Trials Bike Guide, you can visit the Motorcycles category.

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