03/11/2021
The annual MOT test is a crucial checkpoint for vehicle safety and roadworthiness in the UK. While many components are scrutinised, tyres often emerge as one of the most common reasons for failure. A tyre failure isn't just an inconvenience; it's a clear indicator that your vehicle's safety is compromised, directly impacting braking, handling, and overall control. Understanding the specific criteria that lead to a tyre failing its MOT can save you time, money, and potentially prevent dangerous situations on the road.

Your vehicle's tyres are its only contact with the road, making their condition paramount. They are responsible for transmitting braking, steering, and acceleration forces, as well as absorbing road imperfections. Any compromise to their integrity can have severe consequences. Let's delve into the primary reasons why tyres fall short during the rigorous MOT examination.
Insufficient Tread Depth
This is arguably the most common reason for an MOT tyre failure. The legal minimum tread depth for tyres on cars, light vans, and passenger vehicles with up to eight seats (excluding the driver's) in the UK is 1.6 millimetres across the central three-quarters of the tread pattern, around the entire circumference of the tyre. If any part of this critical area falls below this threshold, the tyre will fail.
Why is tread depth so important? The grooves in your tyre tread are designed to channel water away from the contact patch between the tyre and the road. When tread depth is insufficient, the tyre's ability to disperse water is severely reduced, leading to a phenomenon known as aquaplaning, where the tyre loses grip entirely on wet surfaces. Furthermore, low tread depth significantly increases braking distances, especially in adverse weather conditions, and reduces overall grip on both wet and dry roads.
You can easily check your tread depth using a simple 20p coin. Insert the coin into the main grooves of your tyre. If the outer band of the 20p coin is visible, your tread is likely below the legal limit and needs replacing. While this is a quick check, a dedicated tread depth gauge provides a more accurate measurement. Many modern tyres also feature tread wear indicators (small raised bars in the main grooves) which become flush with the tread surface when the depth approaches the legal minimum.
Sidewall Damage and Integrity
The sidewall is the part of the tyre between the tread and the wheel rim. Its integrity is crucial for maintaining the tyre's structural strength and containing the internal air pressure. Any significant damage to the sidewall damage will result in an MOT failure. Common issues include:
- Cuts: A cut in the sidewall that is deep enough to expose the cords (the internal reinforcing fibres) or is longer than 25mm will cause a fail. Even if cords aren't exposed, a cut that extends into the tyre's structure can weaken it considerably.
- Bulges or Lumps: These are tell-tale signs of internal damage, often caused by impacts (e.g., hitting a pothole or kerb) that have damaged the tyre's internal structure. A bulge indicates that the internal reinforcing cords have broken, allowing air pressure to push the rubber outwards. This is extremely dangerous, as it signifies a high risk of sudden tyre failure or blowout.
- Cracking or Perishing: Tyres, especially older ones, can develop cracks due to age, exposure to UV light, and environmental factors. While minor surface cracks might pass, extensive cracking that indicates the rubber is perishing and losing its elasticity will lead to a fail. This compromises the tyre's ability to hold pressure and absorb impacts.
Regular visual inspection of your tyre sidewalls is essential. Look for any unusual deformations, deep cuts, or extensive cracking. If you notice any of these, it's best to have the tyre professionally inspected immediately.
Exposed Cords
This is a critical failure point. If the internal reinforcing cords of the tyre are visible through the rubber, whether due to severe wear or damage, the tyre will unequivocally fail its MOT. Exposed cords mean that the tyre's structural integrity is severely compromised, making it highly susceptible to bursting. This usually occurs when tread depth is extremely low or when cuts penetrate deep into the tyre's structure. Driving on a tyre with exposed cords is incredibly dangerous and illegal.
Incorrect Tyre Size or Type
For an MOT, all tyres on the same axle must be of the same type (e.g., radial or cross-ply, though almost all modern tyres are radial) and size. Mixing different tyre sizes or types on the same axle will result in a failure. While it's permissible to have different tyre brands or tread patterns on the same axle, they must be dimensionally compatible and of the same construction type. Furthermore, the tyres fitted to the vehicle must be suitable for its intended use, meaning they must have appropriate load and speed ratings as specified by the vehicle manufacturer.
Mismatched tyres can adversely affect vehicle handling, braking performance, and the proper functioning of safety systems like ABS and ESP, as they can lead to uneven grip and differing rotational speeds between wheels on the same axle.
Tyre Valve Condition
The valve stem, which allows air to be pumped into the tyre, is also part of the MOT inspection. A damaged, cracked, or leaking valve will result in a failure. The valve cap is also important; while a missing valve cap might not be an immediate fail, it can allow dirt and moisture into the valve, potentially leading to leaks over time. Ensuring your valve stems are in good condition and have caps fitted is a simple check that can prevent an unexpected MOT failure.
Uneven Tyre Wear
While uneven wear itself might not be a direct MOT fail point unless it leads to insufficient tread depth or exposed cords, it's a significant indicator of underlying issues that will eventually cause a failure. Uneven wear patterns, such as wear on one side of the tyre (inner or outer shoulder), feathered edges, or central wear, indicate problems with:
- Wheel Alignment: Incorrect toe-in or toe-out, or camber issues, can cause tyres to drag or lean, leading to wear on one side.
- Wheel Balancing: Unbalanced wheels can cause vibrations and uneven wear across the tread.
- Suspension Components: Worn shock absorbers, springs, or bushings can lead to irregular wear patterns.
- Tyre Pressure: Incorrect tyre pressure is a major contributor to uneven wear. Over-inflation typically causes excessive wear in the centre of the tread, while under-inflation leads to wear on both outer shoulders. Maintaining the correct tyre pressure is crucial for even wear, optimal performance, and safety.
An MOT tester will observe uneven wear patterns as a sign that the vehicle's geometry or maintenance is lacking, and if that wear has led to the legal limit being breached on any part of the tyre, it will fail.
Preventative Measures and Regular Checks
The best way to avoid an MOT tyre failure is through proactive maintenance and regular inspections. Make it a habit to check your tyres at least once a month, and always before a long journey. This includes:
- Tread Depth: Use a tread depth gauge or the 20p test.
- Tyre Pressure: Check against your vehicle manufacturer's recommendations (usually found in the owner's manual, on a sticker inside the driver's door, or inside the fuel filler flap). Remember to check when tyres are cold.
- Visual Inspection: Look for any cuts, bulges, cracks, embedded objects (like nails or screws), or signs of uneven wear on both the tread and sidewalls.
- Valve Stems: Ensure they are intact and have caps.
If you notice any issues, have them addressed by a qualified professional promptly. Early detection and rectification can prevent a minor issue from becoming a costly MOT failure or, more importantly, a safety hazard.
| Issue | MOT Outcome | Why it Fails | Preventative Action |
|---|---|---|---|
| Insufficient Tread Depth | Fail | Tread below 1.6mm across central 3/4 circumference | Regularly check tread depth (20p test, gauge), replace tyres before they reach the legal limit. |
| Sidewall Bulge/Lump | Fail | Indicates internal structural damage, high blowout risk | Avoid impacts with kerbs/potholes, inspect sidewalls regularly for deformations. |
| Deep Sidewall Cut | Fail | Exposes cords or penetrates deep enough to compromise structure (>25mm or exposing cords) | Inspect tyres after any impact, replace if deep cuts are found. |
| Exposed Cords | Fail | Tyre structure severely compromised, immediate danger | Immediate replacement required, often a result of extreme wear or damage. |
| Mismatched Tyres on Axle | Fail | Different sizes or types (radial/cross-ply) on the same axle | Ensure all tyres on an axle are the same size and construction type. |
| Damaged/Leaking Valve | Fail | Valve stem cracked, perished, or leaking air | Inspect valve stems for damage, ensure valve caps are fitted. |
| Tyre Not Suitable for Vehicle | Fail | Incorrect load or speed rating for the vehicle's requirements | Always fit tyres with load/speed ratings specified by the vehicle manufacturer. |
| Tyre Rubbing on Vehicle Structure | Fail | Tyre makes contact with bodywork or suspension components | Ensure correct tyre size and wheel offset; check for damaged suspension components. |
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