What are the most common reasons for MOT failures?

Common MOT Failures & How to Avoid Them

18/07/2025

Rating: 4.81 (5743 votes)

The annual MOT test is a crucial hurdle for every UK motorist. It’s designed to ensure your vehicle meets minimum road safety and environmental standards, making our roads safer for everyone. While often a source of anxiety, understanding the most common reasons for failure can empower you to perform simple, proactive checks and significantly increase your chances of a first-time pass. This not only saves you the hassle and cost of retests but, more importantly, contributes to your vehicle's overall safety and reliability.

Can you drive a car if it fails an MOT?
Sign in or register to get started. Your old MOT is valid until the date it expires, whether the car fails a test in the meantime or not. BUT... if the car is unroadworthy, it isn't legal to drive. Full stop. Whether it's failed an MOT or not. Blog: Can you drive your car if it’s failed an MOT?

Passing your MOT isn't just about ticking a box; it's about confirming your vehicle is fit for the road, protecting you, your passengers, and other road users. A failed MOT can be frustrating and costly, but many of the most frequent issues are surprisingly simple to identify and rectify before your test date.

Table

Why Do Cars Fail the MOT? A Broad Overview

It's a common misconception that MOT failures are always due to complex, expensive mechanical issues. In reality, a significant number of vehicles fail for surprisingly simple, easily rectifiable problems that regular, common-sense checks could identify. The MOT is a comprehensive inspection, covering everything from the smallest bulb to the structural integrity of your vehicle, and inspectors are thorough in their assessment. The good news is that with a little knowledge and a few minutes of your time, you can address many of these 'usual suspects' before your car even enters the test centre.

The Usual Suspects: Top MOT Failure Points

Year after year, certain categories consistently rank as the leading causes of MOT failures. Familiarising yourself with these areas and conducting pre-emptive checks can save you a world of trouble.

Lighting and Signalling

This category is consistently one of the biggest culprits for MOT failures, often due to nothing more than a blown bulb. It’s an easy fix, yet it accounts for a large percentage of failed tests.

  • Headlights: Issues include blown bulbs, incorrect alignment (blinding oncoming drivers), or even incorrect colour. Ensure both dipped and full beam lights are working and properly aimed.
  • Brake Lights: All brake lights must illuminate when the pedal is pressed. A common oversight is a single faulty bulb, which can lead to a failure.
  • Indicators: Must flash at the correct rate and be the correct colour (amber). Check all four corners and any side repeaters.
  • Fog Lights: Both front and rear fog lights must work if fitted.
  • Number Plate Lights: Essential for night-time visibility and identification, these small bulbs are often overlooked.

Pre-check: Walk around your car, switch on all lights (dips, full beam, fog lights). Have a friend or family member press the brake pedal while you check the rear lights. Activate your indicators and hazard lights. Clean any dirty or cloudy light lenses, as this can impede light output.

Tyres

Tyres are your vehicle's only contact with the road, making their condition paramount for safety and handling. Failures here are often due to wear or damage.

  • Tread Depth: The legal minimum tread depth is 1.6mm across the central three-quarters of the tread around the entire circumference of the tyre. Many cars fail for being just below this critical threshold.
  • Condition: Inspectors will look for cuts, bulges, exposed cords, or perishing (cracking) of the rubber. Any significant damage can lead to a failure.
  • Pressure: While incorrect pressure isn't a direct failure point, it affects handling, fuel efficiency, and tyre wear, often leading to premature tread wear that could result in a failure.

Pre-check: Use a 20p coin to check tread depth (the outer band of the coin should disappear if the tread is sufficient). Visually inspect the entire tyre, including the sidewalls, for any signs of damage or abnormal wear. Check your tyre pressures regularly, according to your vehicle manufacturer's recommendations.

Brakes

Brakes are, without question, one of the most vital safety systems on your car. Failures related to brakes are taken very seriously.

  • Efficiency: The brakes must be able to stop the vehicle effectively within specified distances.
  • Condition: Inspectors will check for excessively worn pads, corroded discs, leaking brake lines, or seized calipers.
  • Handbrake: The handbrake must hold the vehicle securely on an incline.

Pre-check: Listen for grinding noises when braking, which could indicate worn pads. Check your brake fluid level (it should be between the min and max marks). Test your handbrake on a gentle incline to ensure it holds the car without rolling.

Suspension

The suspension system provides a comfortable ride and keeps your tyres firmly on the road, which is crucial for control.

  • Shock Absorbers: Leaking fluid or being ineffective (leading to excessive bouncing) are common reasons for failure.
  • Springs: Broken or severely corroded springs will result in a failure.
  • Bushes: Worn or perished rubber bushes in suspension components can lead to excessive play, affecting handling and stability.

Pre-check: Push down hard on each corner of your car; it should bounce once and settle. Listen for creaks, groans, or knocks when driving over bumps, which could indicate worn suspension components.

Steering

Your steering system gives you direct control over your vehicle, making its integrity paramount.

  • Excessive Play: Any noticeable looseness or 'play' in the steering wheel beyond a small amount can indicate worn components.
  • Condition of Components: Worn ball joints, track rod ends, or steering rack issues are common culprits.

Pre-check: With the engine off, gently rock the steering wheel side to side. Listen for any clunking noises or feel for excessive looseness. Look for any fluid leaks around the steering rack or pump if you have power steering.

Visibility (Windscreen & Wipers)

A clear view of the road is paramount for safe driving, and the MOT reflects this.

  • Windscreen: Chips or cracks within the 'swept area' of the windscreen (where the wipers clear) can be a failure, especially if they are in Zone A (a 290mm wide section directly in front of the driver). Any chip larger than 10mm in Zone A, or 40mm elsewhere in the swept area, will result in a failure.
  • Wipers: Blades must be in good condition, clearing the screen effectively without streaking or smearing. Perished or damaged blades are a common failure point.
  • Washer Fluid: An empty washer fluid reservoir or blocked jets will also lead to a failure, as you need to be able to clear your screen effectively while driving.

Pre-check: Inspect your windscreen thoroughly for chips or cracks. Test your wipers by operating them with washer fluid; ensure they clear the screen completely. Top up your washer fluid if low.

Bodywork, Structure & Corrosion

The structural integrity of your vehicle is crucial for occupant protection in an accident and for overall vehicle stability.

  • Corrosion: Excessive rust in safety-critical areas (e.g., around suspension mounting points, seatbelt anchorages) will lead to a failure.
  • Sharp Edges: Any sharp edges resulting from accident damage or severe corrosion that could injure a pedestrian or another road user will also cause a failure.

Pre-check: Visually inspect your car's exterior for any significant rust patches or sharp, protruding metal. While you can't check structural integrity easily, severe external rust can be a warning sign.

Exhaust Emissions

With increasing environmental concerns, emissions tests are a crucial part of the MOT, ensuring your vehicle's emissions are within legal limits.

  • High Emissions: Often caused by a faulty catalytic converter, a malfunctioning oxygen sensor, or an engine that isn't running efficiently (e.g., running too rich or too lean).
  • Exhaust Leaks: Any significant leak in the exhaust system can affect emissions readings and will also be a failure point due to noise and fumes.

Pre-check: Listen for any unusually loud exhaust noises, which could indicate a leak. Ensure your engine is fully warmed up before the test (a good 20-30 minute drive) as this helps the catalytic converter function optimally and can reduce emissions readings.

Number Plates

Simple yet vital for vehicle identification and legality.

  • Condition: Faded, dirty, cracked, or obscured number plates can lead to a failure.
  • Legibility: Incorrect font, spacing, or the presence of non-standard characters will also result in a fail.

Pre-check: Ensure both front and rear number plates are clean, visible, and correctly formatted. They should not be obscured by dirt, tow bars, or bicycle racks during the test.

The Importance of Preventative Maintenance

As you can see, many MOT failures are preventable. Regular servicing and proactive checks throughout the year are the best forms of preventative maintenance. They not only minimise the risk of an MOT failure but also extend the life of your vehicle, improve fuel efficiency, and contribute significantly to overall road safety. Don't wait until a week before your MOT to think about your car's health.

Common MOT Failure Categories & Simple Pre-Checks

MOT CategoryCommon Failure IssuesSimple Pre-MOT Check
Lighting & SignalsBlown bulbs, incorrect alignment, dirty lensesTest all lights (head, brake, indicator, fog, number plate). Clean lenses.
TyresInsufficient tread, damage (cuts, bulges)Check tread depth with 20p coin. Inspect sidewalls for damage.
BrakesWorn pads/discs, leaks, handbrake inefficiencyListen for grinding. Check brake fluid. Test handbrake on a slight incline.
VisibilityWindscreen chips/cracks, worn wipers, empty washerInspect windscreen for damage. Test wipers and washer fluid. Fill up if low.
SuspensionWorn shock absorbers, broken springs, faulty bushesBounce each corner of the car. Listen for unusual noises.
EmissionsHigh CO2/hydrocarbons, exhaust leaksWarm up engine before test. Listen for exhaust leaks.
Number PlatesDirty, damaged, incorrect spacing/fontEnsure clean, legible, and correct format.

What Happens If Your Car Fails Its MOT?

If your car doesn't meet the required standards, you will receive a 'Refusal of an MOT Test Certificate'. The defects will be categorised:

  • Dangerous Defects: If your vehicle has 'dangerous' defects, it is illegal to drive it on the road until these issues have been repaired. Driving a vehicle with dangerous defects can lead to significant penalties.
  • Major Defects: Your vehicle has failed its MOT and must be repaired. You can only drive it if you have a valid MOT certificate from before the test and are driving to a pre-booked appointment for repairs or to a retest.
  • Minor Defects: These are recorded but do not cause a failure. They are advisory items that you should get repaired soon.

If your car fails, you typically have 10 working days to get the repairs done and have a partial retest at the same test centre, which is often free or at a reduced cost. Beyond this period, a full retest fee may apply.

Frequently Asked Questions (FAQs)

Q: Can I drive my car if it fails its MOT?

A: Generally no. If your car fails its MOT, you cannot legally drive it on the road unless you are driving it to a pre-booked appointment for repairs or to a retest. If the defects are classified as 'dangerous', it's illegal to drive it at all, even for repairs. This is a matter of legality and public safety.

Q: How long do I have to get a retest?

A: You typically have 10 working days for a free partial retest at the same test centre, provided you leave the vehicle there for repair or bring it back within that timeframe. After this, a full retest fee may apply.

Q: What's the difference between a 'minor', 'major', and 'dangerous' defect?

A: Minor defects are recorded but don't cause a failure; they are advisory. Major defects result in a failure and require immediate repair to make the vehicle roadworthy. Dangerous defects mean the vehicle poses a direct and immediate risk to road safety or the environment and must not be driven at all until repaired.

Q: Should I get my car serviced before its MOT?

A: While not mandatory, it's highly recommended. A service can identify and rectify many issues that would lead to an MOT failure, making the test less stressful and often saving money in the long run by addressing problems before they become critical. It's a key part of preventative care.

Q: What if my car fails on something I can fix myself?

A: If you're confident in your DIY skills, you can certainly fix minor issues yourself (e.g., replacing a bulb, topping up washer fluid). However, for safety-critical components like brakes, steering, or structural issues, it's always best to consult a qualified mechanic who has the necessary expertise and equipment.

Conclusion

The MOT is more than just a bureaucratic hurdle; it's a vital annual health check for your vehicle, ensuring its roadworthiness. By performing simple, routine checks throughout the year and especially before the test, you can significantly reduce the likelihood of a failure, saving you time, money, and the stress of unexpected repairs. Prioritise regular maintenance, and your vehicle will likely sail through its MOT, ready for its next adventure on the UK's roads.

If you want to read more articles similar to Common MOT Failures & How to Avoid Them, you can visit the Automotive category.

Go up