What is an electronic parking brake (EPB)?

Handbrake Adjustment Guide

21/11/2022

Rating: 4.21 (896 votes)

The handbrake, also known as the parking brake, is a crucial safety feature in any vehicle. It's designed to hold your car stationary when parked, especially on inclines, and can also serve as an emergency brake if your primary hydraulic braking system fails. Over time, the brake cables that operate the handbrake can stretch, leading to a loss of adjustment and a less effective hold. This can manifest as the handbrake lever needing to be pulled up much higher than usual, or worse, the vehicle still rolling slightly even when the brake is fully engaged. Fortunately, adjusting a handbrake is often a straightforward process that most car owners can tackle themselves with a little guidance and the right tools. This article will guide you through the process of adjusting your handbrake, ensuring it functions correctly and keeps you safe.

How do new brake pads work?
New pads mean the pistons are further back, meaning the cable has less distance to travel when the handbrake is operated Using this logic means you need to pull less on the leaver to engage the brakes as it takes less travel in the cable/piston.
Table

Why is Handbrake Adjustment Important?

A properly adjusted handbrake is vital for several reasons. Firstly, it ensures your vehicle remains secure when parked, preventing accidental rolling, which could cause damage or injury. Secondly, in many vehicles, the handbrake is linked to the rear brakes. If the handbrake is too loose, it means less braking force is being applied to the rear wheels when you pull the lever. This can lead to longer stopping distances in an emergency situation where the handbrake might be your only means of slowing down. Conversely, a handbrake that is too tight can cause the rear brakes to drag, leading to premature wear of brake pads and discs, reduced fuel efficiency, and potentially overheating of the braking system. Therefore, maintaining the correct adjustment is key to both safety and efficiency.

Understanding How Your Handbrake Works

Before diving into the adjustment process, it's helpful to understand the basic mechanics. Most handbrakes operate via a cable system. When you pull the handbrake lever up, it tightens a cable that runs to the rear of the vehicle. This cable then actuates either a separate set of small brake shoes within the rear brake drums (in vehicles with drum brakes) or applies pressure to the caliper pistons on the rear disc brakes. The amount of force needed to engage the brake and the point at which it holds the vehicle is determined by the tension in this cable. As the brake pads or shoes wear down, the effective travel of the brake mechanism increases, and this is compensated for by the cable stretching or needing to be tightened.

Signs Your Handbrake Needs Adjustment

Several symptoms can indicate that your handbrake requires adjustment:

  • Excessive Lever Travel: The most common sign is having to pull the handbrake lever up much higher than usual to get it to hold the vehicle. A good rule of thumb is that the lever should engage firmly around the halfway point of its travel, typically requiring 5 to 7 clicks to reach a secure hold.
  • Vehicle Rolling: If you can release the handbrake lever completely, and the vehicle still rolls on a slight incline, it's a clear indication of a problem.
  • Difficulty Releasing: Sometimes, a poorly adjusted handbrake can be difficult to release completely, leading to dragging brakes.
  • Uneven Braking: If you notice that one rear wheel is holding better than the other when the handbrake is applied, it might suggest an uneven cable adjustment or a problem with one of the rear brake mechanisms.

Tools You'll Likely Need

While the exact tools can vary depending on your vehicle's make and model, here's a general list of what you might need:

  • Socket Set or Wrenches: To loosen and tighten the adjustment nuts. Common sizes are 10mm, 12mm, 13mm, or 14mm.
  • Pliers: Sometimes needed to hold parts or remove clips.
  • Jack and Axle Stands: Essential for safely lifting and supporting the vehicle to access the underside. Never work under a car supported only by a jack.
  • Wheel Chocks: To prevent the vehicle from rolling while you're working on it.
  • Gloves: To keep your hands clean and protected.
  • Wire Brush: To clean any rust or debris from the adjuster nut and threads.
  • Penetrating Oil (e.g., WD-40): To help loosen stubborn nuts or bolts.

The Handbrake Adjustment Procedure: A Step-by-Step Guide

The most common location for the handbrake adjuster is typically found in the centre console, under the handbrake lever itself. However, some vehicles have adjusters located near the rear wheels, attached to the brake cables. Consult your vehicle's owner's manual or a reliable repair manual for the precise location on your specific car. Here's a general procedure:

Step 1: Prepare the Vehicle

  1. Park the vehicle on a level surface.
  2. Engage the primary foot brake and apply the handbrake fully.
  3. Place wheel chocks firmly behind the front wheels to prevent any movement.
  4. If you need to access adjusters located at the rear wheels or underneath the car, safely jack up the rear of the vehicle and support it securely on axle stands. Ensure the gearbox is in neutral and the handbrake is released for this step if accessing the rear adjusters.

Step 2: Locate the Adjuster

Centre Console Adjustment:Most commonly, you'll need to remove a plastic cover or panel in the centre console, usually around the base of the handbrake lever. This might involve unscrewing a few bolts or carefully prying off plastic clips. Once exposed, you'll see the cable mechanism, often with a threaded rod and a locking nut or a dedicated adjuster nut.

Rear Wheel Adjustment:If the adjuster is located at the rear, you'll need to get underneath the vehicle. The cables run from the handbrake lever to the rear braking mechanisms. The adjuster is typically a bracket where the cables meet, with a threaded rod and nut.

Step 3: Assess the Current Adjustment

Before making any adjustments, it's good practice to check the current state. Raise the handbrake lever slowly and count the number of clicks until it feels firmly engaged. As mentioned, aim for about 5-7 clicks. If it's significantly more or less, an adjustment is needed.

Step 4: Make the Adjustment

Centre Console Adjustment:With the handbrake lever fully released (down), you'll typically use a wrench on the adjuster nut. Turning the nut clockwise will usually tighten the cable, increasing the tension and reducing the lever travel. Turning it counter-clockwise will loosen it. Make small adjustments, re-checking the lever engagement after each turn. The goal is to achieve that 5-7 click engagement point.

Rear Wheel Adjustment:If the adjuster is at the rear, you might have a locking nut that needs to be loosened first. Then, you'll adjust the main nut on the threaded rod. Again, turning the nut in one direction will tighten the cable, and in the other will loosen it. You may need to adjust both sides equally if there are separate adjusters for each rear wheel cable.

Important Note: In vehicles with rear disc brakes, ensure you don't overtighten. Over-tightening can prevent the rear brake pads from retracting fully, causing them to drag on the discs. This can lead to overheating and rapid wear. If your car has drum brakes, there might be an additional adjustment needed on the brake shoes themselves, which is a more involved process.

How do I prepare for a handbrake adjustment?
Preparation is crucial for an effective handbrake adjustment. Having the right tools, ensuring safety, and conducting an initial assessment can streamline the process and prevent mishaps. Adjusting a handbrake requires specific tools to ensure precision: Socket Set: For loosening and tightening bolts.

Step 5: Test the Handbrake

Once you believe you've achieved the correct adjustment:

  1. Lower the handbrake lever completely. Ensure there's no resistance or binding.
  2. Raise the lever again, counting the clicks, aiming for that 5-7 click sweet spot where it holds firmly.
  3. If the vehicle is on axle stands, gently try to rotate the rear wheels. They should spin freely when the handbrake is released and be locked when the handbrake is applied.
  4. If the vehicle is on the ground, test it on a gentle incline. Apply the handbrake and ensure the vehicle does not move. Then, release it and ensure it rolls freely.

Step 6: Reassemble

Once satisfied with the handbrake's performance, reassemble any panels or covers you removed. Ensure all bolts and clips are securely fastened.

Common Handbrake Adjustment Issues and Solutions

Here's a look at some common problems and how to address them:

ProblemPossible CauseSolution
Handbrake lever too highStretched brake cables, worn rear brake pads/shoesAdjust cable tension. If still ineffective, inspect and potentially replace brake pads/shoes.
Handbrake doesn't hold vehicleCables too loose, severely worn brake pads/shoes, seized caliper/brake shoesTighten cables. If problem persists, professional inspection of brake components is recommended.
Handbrake drags when releasedCables too tight, seized adjuster mechanism, debris in brake mechanismLoosen cable tension. Clean and lubricate adjuster mechanism. Inspect brake components for binding.
Uneven holdingUneven cable stretch, seized caliper/brake shoes on one sideAdjust cables for even tension. Inspect and service the affected rear brake assembly.

When to Seek Professional Help

While adjusting the handbrake cable is often a DIY task, there are situations where it's best to consult a qualified mechanic:

  • If you're unsure about any step: Safety is paramount. If you lack confidence, leave it to the professionals.
  • After adjusting, the problem persists: This usually indicates worn brake pads, shoes, or a faulty cable, which requires replacement.
  • Difficulty accessing or moving adjusters: Rusted or seized adjustment points can be difficult to work with and may require specialized tools or techniques.
  • Your vehicle has an electronic parking brake (EPB): These systems are far more complex and require diagnostic tools and specific procedures for adjustment or repair. Attempting to adjust these manually can cause significant damage.

Frequently Asked Questions (FAQs)

Q1: How many clicks should a handbrake have?
Typically, a handbrake lever should engage firmly between 5 and 7 clicks from its fully released position.

Q2: Can a loose handbrake cause damage?
Yes, a loose handbrake is less effective, compromising safety. It can also lead to excessive wear if the handbrake is constantly used without proper engagement.

Q3: Do I need to adjust both sides if I have rear disc brakes?
Usually, there is a single main adjuster that affects the overall tension of the cable(s) to the rear brakes. However, some systems might have individual cable adjusters. It's best to check your vehicle's specific manual.

Q4: How often should the handbrake be checked?
It's a good idea to check your handbrake's performance every time you have your car serviced, or at least twice a year. Look for changes in lever travel or holding power.

Q5: What is the difference between a handbrake and a parking brake?
They are generally the same thing. "Handbrake" is the common term, while "parking brake" is the more formal designation, highlighting its primary function.

Conclusion

Maintaining your handbrake in good working order is a straightforward yet essential part of vehicle ownership. By understanding the signs that indicate a need for adjustment and following the correct procedure, you can ensure your handbrake provides reliable stopping power and keeps your vehicle secure. Regular checks and prompt adjustments will not only enhance your safety but also contribute to the longevity of your braking system. If you encounter any difficulties or are unsure about the process, don't hesitate to seek professional assistance.

If you want to read more articles similar to Handbrake Adjustment Guide, you can visit the Maintenance category.

Go up