Should I rebuild my 1972 CB450?

Honda CB450: The 'Black Bomber' Legacy

06/08/2006

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The Honda CB450 stands as a truly pivotal machine in the annals of motorcycling history, particularly for those of us with a keen eye on classic British-market bikes. More than just a motorcycle, it represented Honda's bold declaration of intent to challenge the established giants of the industry. Launched in 1965, this innovative twin was affectionately dubbed the 'Black Bomber', a moniker that perfectly encapsulated its potent performance and distinctive styling. While its sales figures might not have shattered records in every market, its engineering prowess and forward-thinking design undeniably paved the way for the wave of Japanese motorcycles that would soon redefine the global landscape.

Did the CB450 really work?
The CB450’s frame was a mixture of tubes and metal pressings that, at first glance at least, looked like it should have worked, yet too many assumptions had been made at the design stage. The central seat post wasn’t directly connected to the swingarm pivot points and these weren’t significantly braced.

For enthusiasts and restorers, understanding the intricacies of the CB450 is key to appreciating its enduring appeal and ensuring these magnificent machines continue to grace our roads. From its unique engine architecture to its surprisingly sophisticated features for the era, the CB450 remains a fascinating subject, embodying a significant leap in motorcycle design and manufacturing.

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The Heart of the Beast: Honda CB450 Engine Specifications

At the core of the Honda CB450's revolutionary status was its engine. It featured a 444 cc (27.1 cu in) 180° DOHC straight-twin engine. This configuration was groundbreaking for a production motorcycle of its time. While a 444cc displacement might not sound 'big' by today's standards, back in the mid-1960s, it was Honda's most powerful offering yet and a direct challenge to the larger 650cc British twins dominating the market.

The engine produced a respectable 45 bhp, translating to an impressive power output of approximately 100 bhp per litre – a figure that hinted at Honda's racing pedigree being filtered down to their road machines. But it wasn't just about raw power; the engineering within was truly exceptional. Unlike conventional coil springs, the CB450 utilised torsion bars for its valve springing mechanism. These steel rods twisted to provide the spring effect, a radical feature that showcased Honda's innovative approach. The 180° crankshaft configuration, carried over from Honda's smaller twins, also played a crucial role in reducing engine vibrations, offering a smoother ride than many of its contemporaries. Further enhancing its reliability and user-friendliness, the CB450 came equipped with an electric starter and horizontally split crankcases, features that were distinct advantages over the more traditional British twins of the period.

Key Engine Features:

  • Displacement: 444 cc (27.1 cu in)
  • Engine Type: 180° DOHC straight-twin
  • Power Output: 45 bhp (approx. 100 bhp/litre)
  • Valve Actuation: Double Overhead Camshafts (DOHC)
  • Valve Springs: Torsion bars (instead of conventional coil springs)
  • Crankcase: Horizontally split
  • Starting: Electric starter (in addition to kickstart)
  • Carburetion: Twin 32mm Keihin Constant Velocity (CV) carburettors
  • Compression Ratio: 8.5:1 (modest for reliability)

What Made the Honda CB450 a Good Bike?

Despite not achieving the sales dominance Honda initially hoped for against the likes of Triumph and Norton in North America, the CB450 was undeniably a good bike, especially when viewed through the lens of engineering and reliability. Its strengths lay in several key areas:

  • Advanced Engineering: The DOHC engine, torsion bar valve springs, and horizontally split crankcase were cutting-edge features for a production bike. These technologies, often found only on purpose-built racers at the time, made the CB450 a marvel of mechanical sophistication.
  • Reliability: Unlike some of its rivals, the CB450 earned a reputation for being consistently reliable and, crucially, for being oil-tight. This was a significant selling point, particularly in markets where traditional bikes were often associated with leaks and frequent breakdowns.
  • Electric Start: The inclusion of a disgustingly reliable electric starter was a huge convenience, setting it apart from many kick-start-only competitors and making it much more accessible to a broader range of riders.
  • Smooth Operation: The 180° crank configuration, combined with Honda's meticulous engineering, resulted in a remarkably smooth-running engine, especially as the revs climbed. Riders often reported that it got smoother the harder it was worked, a stark contrast to the often vibey 360° twins.
  • Performance: With 45 bhp and a willingness to rev, the CB450 offered spirited performance for its displacement. It could achieve speeds of 100 mph (160 km/h) and was known for its exhilarating power delivery above 6000rpm.
  • Build Quality: Honda’s attention to detail extended to the overall build quality, including robust electrical components and a bombproof bottom end designed with racing techniques, ensuring longevity and durability.

The CB450 might have been heavier than some rivals (at 412 pounds dry, almost 50 pounds more than a 650 Triumph), and its initial handling characteristics were considered less refined than European bikes. However, its overall package of advanced technology, reliability, and surprisingly strong performance cemented its place as a truly important motorcycle that forced other manufacturers to rethink their designs.

Evolution of the 'Black Bomber': From K0 to K7

The original Mk.I CB450, the 'Black Bomber', was known for its distinctive chrome-sided fuel tank and shared Honda's 'family' styling. It was initially a four-speed model (K0). However, Honda quickly refined the design based on market feedback and technological advancements.

The K1 model, introduced in 1968, brought significant improvements. It featured a redesigned fuel tank, rubber-gaitered front forks (replacing the earlier metal shrouds), and, crucially, a five-speed gearbox. This additional gear addressed one of the earlier criticisms of the four-speed transmission, which some riders felt had noticeable gaps. The K1 also saw the introduction of twin speedometer and rev-counter instruments mounted neatly above the headlamp, enhancing the rider's experience.

How did the CB450 become a big bike?
In short, this machine blew open the door through which Japanese manufacturers entered the big-bike market. In addition to being the first DOHC production bike, the CB450 pioneered the use of torsion bars instead of valve coil springs to shut the engine valves.

Subsequent 'K' models continued this evolutionary path, with various improvements and styling changes. Later versions, such as the K7 in some markets, even incorporated a single front disc brake, a further step towards modern braking performance. This continuous refinement demonstrated Honda's commitment to improving their flagship twin until it was eventually replaced by the CB500T in 1975.

The CB450's Impact and the Road to the CB750

While the CB450 was a technological triumph, it faced challenges in the North American market, where riders often favoured larger displacement machines. Honda realised that even with its advanced features, the 450cc twin didn't quite possess the sheer size and power to compete head-on with the established 650cc and larger Triumphs, Nortons, and Harley-Davidsons. This realisation led to a pivotal shift in Honda's strategy.

Starting in early 1967, Honda embarked on "Project 300," which would eventually culminate in the legendary Honda CB750. This four-cylinder 'superbike' marked a turning point for Honda and the entire motorcycle industry. The CB450, therefore, served as an essential stepping stone, a proof-of-concept for Honda's ability to build powerful, reliable, and technically advanced machines. It opened the door for Japanese manufacturers to enter the big-bike market, showing the world what was possible beyond traditional designs.

Interestingly, the CB450's advanced DOHC engine wasn't immediately carried over to the CB750, which famously used a SOHC engine. This 'step backward' was likely due to production scalability and cost considerations for a mass-market machine. However, the CB450's DOHC design proved prophetic, as Honda (and other Japanese manufacturers) would eventually switch permanently to DOHC engines for their high-performance fours after rivals like the Kawasaki Z1 900 arrived in 1972, making the SOHC designs seem dated.

Should You Rebuild Your 1972 CB450?

If you own a classic 1972 Honda CB450, like the one described with 145psi on both cylinders, hard cold starts, and inconsistent idling, a rebuild is a very sensible and rewarding endeavour. These symptoms strongly point towards low compression, which typically stems from wear in the top end of the engine. Given the bike has 18,000 miles and the engine otherwise sounds good with no odd noises, it’s an ideal candidate for a refresh rather than a complete overhaul of the bottom end.

Essential Parts to Consider Replacing During a Top-End Rebuild:

When you're 'in there', it's wise to replace components that are known wear items or could cause issues in the next 20,000 miles. Beyond the obvious valves, rings, and pistons, consider the following:

  • Piston Rings: Absolutely critical for restoring compression. Ensure you get the correct size for your pistons and bore.
  • Valve Stem Seals: These often harden and crack with age, leading to oil consumption and smoke. Essential for a good seal.
  • Valve Guides: If there's excessive play in the valves, new guides might be necessary. This requires machining, so measure carefully.
  • Valve Springs (Torsion Bars): While torsion bars are durable, inspect them for any signs of fatigue or damage. If they’re showing weakness, replacing them will ensure proper valve seating and prevent valve float at higher RPMs.
  • Cam Chain: As you've identified, the cam chain is a must-replace item. It stretches over time, affecting valve timing and potentially leading to catastrophic failure if it breaks. Replace the cam chain tensioner and guides at the same time.
  • Gaskets and Seals: A complete top-end gasket set is essential. Replace every gasket you disturb (head gasket, base gasket, valve cover gasket, etc.) and any oil seals you encounter (e.g., cam seals).
  • Spark Plugs: Always fit new spark plugs after a rebuild.
  • Carburettor Kits: While not strictly engine internals, if your bike is having idle issues, a full carb rebuild with new jets, needles, and seals will ensure proper fuelling once compression is restored.

Addressing the False Neutral Issue:

The "false neutral" issue, where the bike occasionally misses a gear, typically points to wear within the gearbox, specifically the shift forks or gear dogs. Since this isn't gear-specific, it suggests a more general wear pattern. Unfortunately, addressing this usually requires splitting the engine cases to access the transmission components. This is a more involved job than a top-end rebuild, but if you're comfortable doing the work yourself and have spare engines, it's certainly feasible.

What makes a Honda CB450 a good bike?
Although the CB450's sales never matched Honda's expectations, the bike had excellent engineering for the time, including reliable electrical components, an electric starter, and a horizontally split crankcase, all features distinct from current British twins.
  • Shift Forks: Inspect the shift forks for wear, particularly at the ends where they engage with the gear selector drum. Worn forks can lead to imprecise shifting.
  • Gear Dogs: Examine the engaging dogs on the gears themselves. If they are rounded off or chipped, they will not engage positively, leading to false neutrals or jumping out of gear.
  • Shift Drum/Mechanism: Check the shift drum and its detent mechanism for any wear or binding.

Regarding using spare CB350 parts engines, the mechanics inside are often *similar* in principle, but the specific parts (dimensions, number of gears, etc.) will likely be different. It’s highly unlikely that CB350 shift forks or gears would be a direct swap for a CB450. However, splitting a CB350 engine first can be an excellent learning exercise to understand the internal workings of a Honda parallel-twin gearbox before tackling your CB450.

Where to Source Parts:

For classic Honda parts, you'll generally find a mix of options:

  • New Old Stock (NOS): Original Honda parts that have been sitting in warehouses. These are often the best quality but can be expensive and hard to find.
  • Reproduction Parts: Many companies now manufacture high-quality reproduction parts for classic Hondas. These are often excellent and more readily available.
  • Aftermarket Parts: Various aftermarket manufacturers offer components like piston rings, gaskets, and cam chains. Research reputable brands.
  • Used Parts: For less critical components or hard-to-find items, used parts from reliable sellers can be an option, but inspect them thoroughly.

Online classic motorcycle parts specialists, dedicated Honda forums, and even local classic bike clubs are excellent resources for finding parts and getting recommendations. Always prioritise quality over cost when it comes to engine internals.

Maintenance Tips for Your Classic CB450

Keeping a classic CB450 running smoothly involves a few key practices:

  • Regular Oil Changes: The original factory recommendation for oil changes was 1500 miles. Adhering to frequent oil changes with good quality classic motorcycle oil is crucial, especially given the DOHC setup and torsion bar valve springs.
  • Proper Warm-up: Always allow the engine to warm up thoroughly before revving it hard. This ensures proper lubrication and prevents undue stress on internal components, particularly the unique valve train.
  • Valve Clearances: Regularly check and adjust valve clearances as per the service manual. Correct clearances are vital for engine health and performance.
  • Carburettor Synchronisation: Keep the twin carburettors synchronised for smooth idling and optimal performance.
  • Ignition Timing: Ensure the ignition timing is correctly set. This impacts starting, idle, and overall power.
  • Tyres: Modern tyre compounds significantly improve the handling of older bikes. Replace old, hardened tyres with quality contemporary rubber for a much safer and more enjoyable ride.

By following these guidelines and addressing any issues promptly, your 1972 CB450 can provide many more years of enjoyable riding.

Comparative Glance: CB450 vs. British Contemporaries

To truly appreciate the CB450, it's helpful to compare it to the dominant machines of its era, particularly the British 650cc parallel twins it aimed to challenge.

FeatureHonda CB450 (e.g., K1)Typical British 650 Twin (e.g., Triumph Bonneville)
Engine Size444cc650cc
Valve TrainDOHC with Torsion BarsPushrod OHV
Gearbox5-speed (from K1)4-speed
StartingElectric & KickstartKickstart only
CrankcaseHorizontally SplitVertically Split
ReliabilityHigh, generally oil-tightVariable, known for oil leaks
Weight (Dry)Approx. 412 lbs (187 kg)Approx. 360 lbs (163 kg)
Handling (Initial)Considered less agileGenerally praised
InnovationVery HighTraditional

This table highlights how Honda achieved competitive performance with a significantly smaller engine, thanks to its advanced DOHC design. While the British bikes often held an edge in handling and lighter weight, the CB450's reliability and modern features were compelling arguments for a new generation of riders.

Frequently Asked Questions About the Honda CB450

Q: Why was the Honda CB450 called the 'Black Bomber'?

A: The initial Mk.I CB450 models were only available in black, leading to the nickname 'Black Bomber'. In some markets, it was also called the 'Dragon', and in Canada, the K1 model was marketed as the 'Hellcat'.

What is the engine size of a Honda CB450?
The Honda CB450 is a standard motorcycle with a 444cc straight-twin engine producing 45 bhp. It was Honda's first 'big' motorcycle and had a distinctive chrome-sided fuel tank, sharing Honda's 'family' styling. The Honda CB500 twins were a family of medium-sized standard motorcycles produced by Honda from 1993 until 2003.

Q: Was the CB450 truly Honda's first 'big' motorcycle?

A: Yes, it was Honda's first attempt at a larger-displacement motorcycle designed to compete with the established 'big' bikes from British and American manufacturers. While it didn't fully achieve that goal in terms of sales volume, it certainly proved Honda's capability.

Q: Why was the CB450 banned from some races?

A: The CB450 was famously barred from competing in some UK production races, such as the 1966 Brands Hatch 500-miler, because the FIM (Fédération Internationale de Motocyclisme) deemed that its double overhead camshafts and torsion bar valve springs meant it "could not be classified as a production machine" and was too similar to a factory racer. Many viewed this as a protectionist measure to shield domestic manufacturers.

Q: Is the CB450 a good classic bike to own today?

A: Absolutely. Despite its initial market challenges, the CB450 is now highly regarded by classic bike enthusiasts for its robust engineering, unique engine characteristics, and surprising performance for its age. With modern tyres, many of its original handling criticisms are mitigated, making it a planted and enjoyable ride. Its distinct exhaust note and willingness to rev make it a very rewarding machine.

Q: Did the CB450 engine influence Honda cars?

A: While there are rumours that the CB450 engine was modified for use in Honda's N360 and N600 cars, this is largely inaccurate. The N-series cars used SOHC engines that, while sharing some conceptual similarities with Honda's motorcycle engines, were distinct designs. The CB450's DOHC engine was a motorcycle-specific innovation.

Conclusion

The Honda CB450, affectionately known as the 'Black Bomber', represents a crucial chapter in Honda's journey to becoming a global motorcycle powerhouse. It was a bold statement of technological prowess, showcasing advanced features like its DOHC engine with torsion bar valve springs and an electric starter – innovations that were far ahead of their time for a production machine. While it may not have single-handedly dethroned the British giants, it undeniably laid the groundwork for future successes, most notably paving the way for the legendary CB750.

For classic motorcycle enthusiasts, the CB450 remains a captivating machine. Its unique character, enduring reliability, and impressive performance continue to make it a cherished classic. Whether you're considering a rebuild of a venerable 1972 model or simply admiring its historical significance, the 'Black Bomber' stands as a testament to Honda's relentless pursuit of engineering excellence and its profound impact on the world of two wheels.

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