Why do some cars have wrong distributors?

Car Distributors: The Heartbeat of Ignition

19/07/2020

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The Humble Distributor: A Cornerstone of Internal Combustion

In the intricate symphony of a car's engine, each component plays a vital role. While modern vehicles have largely moved towards electronic ignition systems, understanding the function of a traditional distributor is still incredibly valuable, especially for those maintaining or restoring classic cars. The distributor, often described as the 'heartbeat' of the ignition system, is responsible for precisely timing and distributing the electrical spark to each cylinder at the exact moment needed for combustion. Without a functioning distributor, your engine simply wouldn't run.

What is a distributor in a car?
In vehicular terminology, the distributor is an important part of a vehicle's ignition system. Most older models of vehicles contain a mechanical distributor, while more recent models almost always have electronic, computer controlled distributors or even distributor-less ignition systems.

What Exactly Does a Distributor Do?

At its core, the distributor has two primary functions:

  • Distributing the Spark: It takes the high-voltage electricity generated by the ignition coil and directs it to the correct spark plug in sequence, ensuring each cylinder fires at the optimal time.
  • Interrupting the Circuit: In older systems, it also acts as a mechanical switch (the points) to break the primary circuit of the ignition coil, allowing it to generate the high voltage in the first place.

Imagine your engine as a team of runners, each needing a precise push at the right time to keep moving forward. The distributor is the coach, ensuring each runner (cylinder) gets their signal (spark) exactly when they need it. This coordinated effort is what drives the pistons and ultimately powers your vehicle.

Key Components of a Distributor

To better understand its function, let's break down the main parts of a typical distributor:

ComponentFunction
Distributor CapThe outer housing that covers the internal components. It has terminals to connect the spark plug wires and a central terminal for the coil wire.
Rotor ArmA rotating piece under the cap that connects to the high-voltage output of the ignition coil. As it spins, it passes the voltage to the appropriate terminal in the cap.
Points (Contact Breaker)In older mechanical distributors, these are two small metal contacts that open and close to interrupt the primary circuit of the ignition coil, creating the spark.
CondenserWorks in conjunction with the points. It absorbs any electrical arc that occurs when the points open, protecting them and ensuring a stronger spark.
Centrifugal Advance MechanismUses weights and springs to advance the timing of the spark as engine RPM increases, improving performance and efficiency.
Vacuum Advance DiaphragmConnects to the engine's intake manifold. Changes in manifold vacuum (which correlate with engine load) adjust the spark timing for optimal running under different conditions.

How Does a Distributor Work? (The Ignition Sequence)

The process is a beautifully timed sequence:

  1. The ignition switch sends power to the ignition coil.
  2. When the engine is running, the points inside the distributor are closed, allowing current to flow through the primary winding of the coil. This builds up a magnetic field.
  3. As the engine rotates, the cam on the distributor shaft pushes the points open. This sudden interruption of current collapses the magnetic field in the coil.
  4. This collapsing field induces a very high voltage (thousands of volts) in the secondary winding of the coil.
  5. This high-voltage electricity travels through the centre lead of the distributor cap to the rotor arm.
  6. The spinning rotor arm aligns with the terminal connected to the spark plug wire for the cylinder that is ready to fire.
  7. The high voltage jumps from the rotor to the terminal, travels down the spark plug wire, and fires the spark plug, igniting the fuel-air mixture.
  8. The centrifugal and vacuum advance mechanisms subtly adjust the rotor's position relative to the shaft's rotation, ensuring the spark occurs at the most opportune moment for efficient combustion at different engine speeds and loads.

Common Distributor Problems and Symptoms

Like any mechanical component, distributors can wear out or develop faults. Some common issues include:

  • Worn Points: Over time, the contact points can become pitted, burned, or misaligned, leading to weak or intermittent sparks. Symptoms might include rough idling, misfiring, poor acceleration, and difficulty starting.
  • Faulty Condenser: A failing condenser can cause arcing at the points, reducing spark intensity and potentially damaging the points themselves.
  • Worn Rotor or Cap: Cracks, carbon tracking, or corrosion on the cap or rotor can allow the high voltage to arc to unintended places, resulting in misfires and power loss.
  • Advance Mechanism Issues: If the centrifugal or vacuum advance mechanisms seize up or fail, the engine's timing will be incorrect, leading to poor performance, knocking, or overheating.
  • Shaft Wear: Excessive play in the distributor shaft can cause the rotor to wobble, leading to incorrect spark timing.

If you notice any of these symptoms, it's worth investigating your distributor.

Replacing a Distributor: A Practical Guide

Replacing a distributor can seem daunting, but with careful attention, it's a manageable task for the home mechanic. The summary provided outlines the crucial first steps:

Before you install your new distributor, you’ll need to remove the old one. First, disconnect the plastic cap from the ignition, taking care to note where each wire goes so you can connect them to the new distributor in the right place. Make sure you also mark the position of the rotor before you remove the old distributor, since your new one will need to match up in order to start the engine. After you’ve removed the distributor, check that the rotor on the new distributor is in the same position as it was on the old one. Then, attach the distributor with bolts or screws to the engine. Connect each ignition wire in the correct place, then replace the cap.

Crucial Tips for Replacement:

  • Marking is Key: Absolutely do not skip marking the original position of the distributor body relative to the engine block, and the position of the rotor arm. This is your baseline for correct installation.
  • Firing Order: Ensure you reconnect the spark plug wires to the correct terminals on the distributor cap according to your engine's firing order.
  • Initial Timing: After installation, you will almost certainly need to set the ignition timing using a timing light. The distributor's position dictates this timing, so a slight rotation of the distributor body will adjust it.

Distributor vs. Electronic Ignition

The advent of electronic ignition systems, such as those using Hall effect sensors or crank position sensors, has largely replaced the mechanical distributor in modern vehicles. These systems offer several advantages:

  • Increased Reliability: No moving mechanical parts like points to wear out or adjust.
  • More Precise Timing: Electronic control allows for much finer adjustments to ignition timing based on various engine parameters.
  • Reduced Maintenance: Eliminates the need for periodic points gap adjustment and condenser replacement.

However, for enthusiasts of older vehicles, the mechanical distributor offers a tangible connection to the car's mechanics and a distinct character. Understanding its workings is key to keeping these classics on the road.

Frequently Asked Questions

Q1: My car is running rough. Could the distributor be the problem?
Yes, a faulty distributor is a common cause of rough running. Worn points, a bad rotor, or issues with the advance mechanisms can all lead to engine performance problems.

Do I need to send a distributor for repair?
Please note you will need to send your distributor to us for repair we do not come to you, we do not work on cars so you must take the distributor off the car and send to us, address will be given once the return postage has been paid for on ebay.

Q2: How often should I check my distributor?
For mechanical distributors, it's good practice to inspect the cap, rotor, and points roughly every 10,000-15,000 miles, or as recommended by your vehicle manufacturer. Electronic ignition systems require far less regular maintenance.

Q3: What is the difference between the distributor cap and the rotor?
The distributor cap is the stationary cover with terminals for the spark plug wires, while the rotor is the rotating part underneath that directs the spark to the correct terminal.

Q4: Can I just replace the distributor cap and rotor, or do I need the whole unit?
Often, if the internal components like the points, condenser, and advance mechanisms are faulty, you'll need to replace the entire distributor unit. However, if only the cap and rotor are worn or damaged, replacing just those parts can be a simpler and cheaper fix.

Q5: What is ignition timing, and how does the distributor affect it?
Ignition timing refers to the precise moment the spark plug fires relative to the piston's position. The distributor's shaft rotation, combined with the advance mechanisms, dictates when the spark occurs, ensuring it happens at the most effective point in the combustion cycle.

Conclusion

While the distributor might seem like an old-fashioned piece of technology, its role in the ignition system of countless vehicles cannot be overstated. Understanding its function, common faults, and the process of its maintenance or replacement is essential for any owner of a vehicle equipped with one. Whether you're a seasoned mechanic or a budding enthusiast, appreciating the intricate dance of sparks orchestrated by the distributor will undoubtedly deepen your connection with the mechanics of your automobile.

If you want to read more articles similar to Car Distributors: The Heartbeat of Ignition, you can visit the Mechanics category.

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