23/07/2016
Reconditioned Automatic Gearboxes: A Practical Solution?
When your automatic gearbox starts to exhibit signs of wear and tear, such as slipping gears, delayed engagement, or unusual noises, the thought of a replacement can be daunting. The cost of a brand-new automatic gearbox can often be eye-watering, leading many motorists to explore more economical alternatives. One such alternative that frequently surfaces is the reconditioned automatic gearbox. But are they a viable option? Can you truly fit a reconditioned automatic gearbox with confidence, and what should you be aware of before making the leap?
In essence, a reconditioned automatic gearbox is one that has been removed from a vehicle, completely dismantled, inspected, cleaned, and then rebuilt with new or refurbished parts to meet or exceed its original specifications. This process aims to restore the gearbox to a functional, 'as-new' or 'near-new' condition. This is distinct from a 'remanufactured' gearbox, which often implies a more extensive overhaul and testing process, though the terms can sometimes be used interchangeably by different specialists.

The Appeal of Reconditioned Gearboxes
The primary driver for considering a reconditioned automatic gearbox is, understandably, cost. A new gearbox can easily run into thousands of pounds, whereas a reconditioned unit can often be acquired for a fraction of that price. This significant saving makes it an attractive proposition for many car owners, especially those with older vehicles where the cost of a new transmission might outweigh the car's overall value.
Beyond the financial aspect, reconditioned gearboxes can also offer a quicker turnaround time compared to ordering a new unit, particularly if the specialist has a unit already prepared and ready for immediate dispatch. This minimises the downtime of your vehicle, which is always a desirable outcome.
What Does 'Reconditioned' Actually Mean?
The term 'reconditioned' can, unfortunately, be somewhat ambiguous. The quality of the reconditioning process can vary significantly between different workshops and specialists. A thorough reconditioning process typically involves:
- Complete Dismantling: The gearbox is taken apart down to its individual components.
- Inspection and Cleaning: Each part is meticulously inspected for wear, damage, or defects. Contaminants are thoroughly removed.
- Replacement of Worn Parts: Common culprits for failure, such as clutches, seals, gaskets, and sometimes torque converters, are replaced with new or high-quality reconditioned parts.
- Reassembly: The gearbox is carefully reassembled according to the manufacturer's specifications.
- Testing: Ideally, the reconditioned gearbox is tested to ensure it operates correctly under various conditions.
However, a less reputable operation might only perform a partial strip-down, replacing only the most obvious faulty parts without a comprehensive inspection. This can lead to a gearbox that fails prematurely, negating the initial cost savings.
Potential Pitfalls and What to Look For
While a well-reconditioned gearbox can be an excellent solution, it's crucial to be aware of the potential downsides and to choose your supplier wisely. Here are some key considerations:
1. The Reputation of the Specialist
This is arguably the most important factor. Seek out specialists with a strong reputation for gearbox reconditioning. Ask for recommendations, read online reviews, and check for testimonials. A reputable company will be transparent about their reconditioning process and the parts they use.
2. Warranty and Guarantees
A good reconditioned gearbox should come with a warranty. The length and terms of this warranty can be a good indicator of the confidence the reconditioner has in their work. Common warranty periods range from 6 months to 2 years, often with mileage limitations. Understand exactly what the warranty covers and the process for making a claim.
3. The Age and Mileage of the Donor Vehicle
If the reconditioned gearbox is sourced from a used unit, the age and mileage of the original vehicle it came from can be a factor. While reconditioning aims to replace worn parts, a gearbox from a high-mileage or poorly maintained vehicle might have underlying issues that are harder to rectify.
4. Type of Parts Used
Inquire about the quality of the replacement parts used. Are they OEM (Original Equipment Manufacturer) standard, or are they aftermarket components? While aftermarket parts can be perfectly adequate, OEM-quality parts generally offer greater reliability and longevity.
5. Installation
The way the gearbox is installed is just as critical as the reconditioning process itself. Ensure the mechanic fitting the gearbox is experienced with automatic transmissions and follows the correct procedures, including using the right type and amount of transmission fluid.
Can You Fit Reconditioned Automatic Gearboxes? Yes, But With Caution!
The answer to whether you can fit reconditioned automatic gearboxes is a resounding yes. They are a widely available and often cost-effective alternative to purchasing a new unit. However, the success of this solution hinges on several factors:
- Choosing a reputable reconditioning specialist.
- Understanding the scope of the reconditioning process.
- Ensuring a comprehensive warranty is provided.
- Having the gearbox fitted by a competent mechanic.
Comparison: New vs. Reconditioned vs. Used Gearboxes
To help illustrate the options, here's a brief comparison:
| Feature | New Gearbox | Reconditioned Gearbox | Used Gearbox |
|---|---|---|---|
| Cost | Highest | Medium | Lowest |
| Reliability | Highest | Potentially High (dependent on reconditioning quality) | Variable / Lowest |
| Warranty | Longest | Varies (crucial to check) | Often limited or none |
| Downtime | Can be high (ordering/fitting) | Generally lower than new | Potentially lowest (if readily available) |
| Risk | Lowest | Medium (dependent on supplier) | Highest |
Frequently Asked Questions (FAQs)
Q1: How long does a reconditioned automatic gearbox typically last?
This is highly dependent on the quality of the reconditioning. A professionally reconditioned gearbox, using high-quality parts and expertise, can last for many years and miles, potentially as long as a new one. A poorly done job might only last a few months.
Q2: Is it cheaper to repair my existing gearbox or fit a reconditioned one?
This depends on the nature of the fault. Minor repairs might be cheaper than a full recondition. However, if multiple components are failing, a full recondition is often more cost-effective than repairing individual parts, especially considering the labour involved in dismantling and reassembling.
Q3: What are the signs that my automatic gearbox needs attention?
Common signs include slipping between gears, delayed or harsh gear changes, strange noises (whining, clunking), a burning smell, or warning lights on the dashboard. If you notice any of these, it's advisable to have it inspected by a professional.
Q4: Do I need to replace the torque converter when fitting a reconditioned gearbox?
In many cases, yes. The torque converter is a complex hydraulic component that works in tandem with the gearbox. It's often recommended, and sometimes included as part of the reconditioning process, to replace or recondition the torque converter at the same time to ensure optimal performance and longevity of the new gearbox unit.
Q5: Can I fit a reconditioned gearbox myself?
Fitting an automatic gearbox is a complex and physically demanding task that requires specialised tools, knowledge, and a hydraulic lift. It is strongly recommended to have this work carried out by experienced professionals to avoid damage to the new unit or the vehicle, and to ensure it's filled with the correct fluid and calibrated properly.
Conclusion
Fitting a reconditioned automatic gearbox is a practical and often financially sensible decision for many car owners facing transmission issues. By conducting thorough research, choosing a reputable specialist, understanding the warranty terms, and ensuring professional installation, you can significantly increase the likelihood of a successful and long-lasting repair. While the allure of a brand-new unit is strong, the value offered by a high-quality reconditioned gearbox makes it a compelling option that deserves serious consideration.
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