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Rebuilding an AMC Engine: Costs & Crate Options

08/12/2015

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Bringing an classic AMC vehicle back to its former glory often involves addressing the heart of the beast: the engine. Whether you're contemplating a full rebuild of your existing unit or looking at the convenience and performance of a new crate engine, understanding the costs, options, and intricate details involved is paramount. This guide will walk you through the financial considerations, the technical specifications of various engine types, and what to expect from a reputable engine builder, ensuring your AMC roars to life with reliability and power.

How long does it take to replace a rusty engine core?
No rusty or "junkyard" cores. CORE REFUNDS time for normal stock replacement, undamaged, non performance longblock and shortblock engines typically takes 10 to 20 working days. Other engines take longer which includes complete engines, "High Torque", Power Upgrades, and special stock replacement engines.
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The Cost of Rebuilding Your AMC Engine

The cost of rebuilding an AMC engine can vary quite significantly, primarily depending on your geographical location, the specific engine model, and the extent of the work required. A local rebuild typically involves disassembling your existing engine, inspecting components, machining work (such as cylinder boring, crankshaft grinding, and head resurfacing), and replacing worn parts like pistons, rings, bearings, and gaskets. While it's difficult to provide a universal figure, a quality local rebuild can be a substantial investment.

Alternatively, many specialists offer complete engine supply and rebuild services. This often means they can provide a suitable core engine and perform the rebuild to high standards. Shipping costs for a complete engine can range from around £250 to £400 within the UK, depending on the distance and the size of the unit. This can be a convenient option if finding a local expert for AMC engines proves challenging, or if you prefer a 'turnkey' solution.

Exploring AMC Crate Engine Alternatives

For those seeking a guaranteed level of performance and reliability, or simply a quicker route to getting their vehicle back on the road, a high-performance crate engine can be an excellent alternative to a traditional rebuild. These engines are often built with new or extensively reconditioned components, dyno-tested, and come with specific performance characteristics.

The table below provides an overview of various AMC Jeep engine crate options, detailing their specifications and pricing. Please note that these prices are illustrative and can fluctuate based on market conditions, supply chain issues, and the availability of specific parts, especially for performance components like aluminium heads or special camshafts. Core charges may also apply, meaning you might need to supply your original engine core or pay an additional fee.

AMC Jeep Engine Crate Options & Specifications

DescriptionCubic InchHorse PowerIdle TypeComp RatioFoot NotesComplete Engine ($)Long Block ($)Shortblock ($)Add Core Charge ($)
Iron Heads304280Mild9.3?,o569647961996*775
Iron Heads304304Lopey9.5#,o569647961996*775
Iron Heads304325Choppy10.0$,o569647961996*775
Iron Heads304340Rough10.5!,o569647961996*775
Iron Heads360360Lopey9.5#,o589649962196*875
Aluminum Heads360370Lopey9.5#,a799672962196*875
Iron Heads360375Choppy10.0$,o589649962196*875
Aluminum Heads360400Choppy10.0$,a799672962196*875
Aluminum Heads360425Rough10.5!,a799672962196*875
Iron Heads401385Lopey9.5#,o649655962196
Aluminum Heads401401Lopey9.5#,a899679962196
Iron Heads401410Choppy10.0$,o649655962196
Aluminum Heads401425Choppy10.0$,a899679962196
Aluminum Heads401450Rough10.5!,a899679962196
Iron Heads304275Mild9.25?,o569647961996*775
Iron Heads360325Mild9.25?,o589649961996*875
Iron Heads390350Mild9.25?,o649655962196
Iron Heads390375Lopey9.5#,o649655962196
Iron Heads390400Choppy10.0$,o649655962196
Aluminum Heads390410Choppy10.0$,a899679962196
Iron Heads401360Mild9.25?,o649655962196
Stroker 4.0 Six Cyl284265Mild9.25?,o549645962496575
Stroker 4.0 Six Cyl284284Lopey9.5#,o549645962496575

Footnotes Explanation:

  • ? (MILD IDLE): Our true 'Daily Driver' and cross-country performance engine. Excellent for towing with mild idle and high vacuum. Ideal if you're not fixated on classic muscle car idle sounds.
  • # (LOPEY IDLE): A 'Daily Driver' with a 'Nice Muscle Car Idle'. Good manifold vacuum, compatible with stock exhaust and torque converter (though performance versions are recommended). Maximum camshaft for overdrive and lock-up torque converter applications.
  • $ (CHOPPY IDLE): An 'Aggressive Daily Driver' with a 'Great Muscle Car Idle'. Fair manifold vacuum, handles most vacuum accessories. May require 2000-2500 RPM stall torque converter for full performance.
  • ! (ROUGH IDLE): Our 'Weekend Warrior' engine, not suitable for daily or long-distance driving. Higher compression and a 'Big' camshaft. Low vacuum, may require a vacuum canister or electric pump for accessories like power brakes. Not recommended for overdrive or lock-up torque converters due to potential rough motion at low RPM cruising.
  • ss (RACE IDLE): A 'Street/Strip' engine, toned down from a full race engine. Classified as a 'Trailer Queen' – meant for very minimal street driving.
  • * (Shortblock Core): Shortblock core not available; customer must supply.
  • ** (All Cores): Shortblock, longblock, and complete core not available; customer must supply.
  • a (Aluminium Heads): Equipped with new standard port aftermarket performance aluminium heads.
  • o (Reworked OEM Heads): Equipped with reworked OEM heads.
  • s (Stroker): Indicates a 'Stroker' engine, meaning the crankshaft has a longer piston stroke than original.
  • n (All New): Indicates an 'All New' engine.
  • r (Roller Cam): Equipped with Roller cam and lifters (optional for iron head engines).
  • y (Transmission Note): Price is for automatic transmission. There may be an extra charge to upgrade crankshaft for stick (manual) transmission.

Understanding Engine Components and Performance Characteristics

When selecting or rebuilding an AMC engine, key components significantly influence both cost and performance. Reputable builders focus on using high-quality internal parts to ensure durability and maximise horsepower output.

Cylinder Heads: Iron vs. Aluminium

The choice between iron and aluminium cylinder heads is crucial. Iron heads are original equipment and robust, often reworked for performance. Aluminium heads, particularly aftermarket performance ones, can offer significant horsepower gains (typically 15-30 HP) due to better flow characteristics and lighter weight, though they come at an additional cost and may have availability issues due to supply chain challenges.

Camshafts: The Heartbeat of Horsepower

The camshaft defines the engine's idle characteristics and power band. The table above distinguishes between 'Mild', 'Lopey', 'Choppy', and 'Rough' idle types. Your choice here profoundly impacts drivability and the overall 'feel' of the engine:

  • Mild Idle: Smooth, high vacuum, excellent for daily driving and towing. Minimal performance sound.
  • Lopey Idle: Noticeable muscle car sound, good vacuum, suitable for daily driving with a performance hint.
  • Choppy Idle: Aggressive muscle car sound, fair vacuum, may require a higher stall torque converter. Best for spirited daily driving, less for long trips.
  • Rough Idle: Very aggressive, low vacuum, not ideal for daily driving or overdrive transmissions. Requires performance exhaust and a high stall converter.

Most engines are priced with flat tappet camshafts, but roller cam options are available for enhanced performance and reduced friction. Larger cams typically sacrifice lower RPM torque and horsepower for higher peak power, which is important to consider for street driving where lower RPM performance is often more enjoyable.

Internal Components and Quality

A high-quality crate engine or rebuild should feature new internal components such as performance valves, forged or hypereutectic pistons, moly rings, premium bearings, and a specially chosen performance camshaft. Reputable builders utilise parts from leading brands like COMP CAMS, CLEVITE, EDELBROCK, FEL-PRO, and MAHLE, ensuring the engine's longevity and performance.

How much does it cost to rebuild an AMC engine?
Depends on where you are located as there are a number of quality AMC builders our there. As an alternative, we can supply the motor and have it rebuilt for the cost of a typical local rebuild if you want to have us do it for you. Shipping will be between $300 and $500 depending on where the engine needs to be shipped.

For those seeking maximum durability and power, options like forged pistons, chrome moly 4340 steel rods, and forged steel crankshafts are often available at extra cost. These components are essential for high-stress applications or significant horsepower increases.

What to Expect from a Professionally Built Crate Engine

A truly professional engine builder goes beyond simply assembling parts. Their process should be rigorous and comprehensive:

  1. Expert Machining: Blocks are typically balanced, blueprinted, plate honed, line honed, decked, and sonic tested to ensure perfect alignment and integrity.
  2. Precision Assembly: Engines are assembled by skilled technicians, ensuring every component is correctly installed and torqued.
  3. Spin Testing: Initial spin testing with heated break-in oil verifies oil pressure, compression, and oil circulation before the engine even sees a dyno.
  4. Dynamometer (Dyno) Testing: This is a critical step. Each complete engine should be dyno-tested using a comprehensive break-in procedure. This provides an actual dyno sheet showing horsepower and torque at various RPM points, guaranteeing performance and identifying any issues.
  5. Post-Dyno Inspection: The oil filter is often cut open and inspected for any debris, ensuring the internal components are seating correctly and there are no hidden issues.
  6. Pressure Testing & Painting: The engine is pressure tested for oil leaks and then painted for protection and aesthetics.
  7. Carburettor and Distributor Tuning: If supplied, these components are verified and tuned to the specific engine, ensuring a 'no hassle' installation and optimal performance from the outset.

Warranty and Aftercare

Warranties are an important consideration when investing in an engine. Most reputable builders offer a warranty, though terms can vary based on the engine's performance level and intended use:

  • Standard Warranty: Engines with 'Smooth', 'Mild', 'Lopey', and 'Choppy' idle characteristics often come with a 12-month/12,000-mile written warranty, reflecting their suitability for daily or frequent driving.
  • Performance Warranty: 'Rough' idle engines, being more performance-oriented, might carry a shorter, labour-only warranty (e.g., 90 days), with the purchaser responsible for parts costs in case of issues.
  • Race Engine Warranty: 'Very Rough Street/Strip' engines, designed for extreme performance and limited street use, typically have no warranty on parts due to their high-stress application, but may offer a short labour-only insurance policy.

Frequently Asked Questions About AMC Engine Rebuilds and Crate Engines

What's the difference between a 'Complete Engine', 'Long Block', and 'Shortblock'?

A Complete Engine usually includes everything from the oil pan to the intake manifold, including the oil pump, timing cover, balancer, valve covers, and spark plugs. A Long Block generally includes the block, crankshaft, connecting rods, pistons, cylinder heads, and camshaft, but typically not the intake manifold, oil pan, or external accessories. A Shortblock consists of the engine block, crankshaft, connecting rods, and pistons – essentially the rotating assembly, without heads or other external components.

Can I use a 'Rough Idle' engine as my daily driver?

While technically possible, 'Rough Idle' engines are explicitly categorised as 'Weekend Warriors' and are not recommended for daily or long-distance driving. They have lower vacuum, higher compression, and a more aggressive camshaft, which can lead to a rough or jerking motion at lower RPMs, especially with overdrive or lock-up torque converters. They are designed for peak performance and sound rather than everyday comfort.

What does 'Stroker' mean in an engine description?

A 'Stroker' engine refers to an engine that has been modified with a crankshaft that has a longer piston stroke than the original factory specification. This increases the engine's displacement (cubic inches) without necessarily changing the bore size, resulting in a significant increase in torque and horsepower.

Why is dyno testing important for a crate engine?

Dynamometer (dyno) testing is crucial because it provides a precise, measurable verification of the engine's actual horsepower and torque output. It also acts as a critical break-in procedure, ensuring the engine is properly run and all components are seating correctly before installation. This significantly reduces the risk of initial problems or issues after the engine is installed in your vehicle, offering peace of mind and guaranteed performance.

Are aluminium heads always better than iron heads?

Aluminium heads generally offer better performance due to improved airflow and lighter weight, contributing to higher horsepower. However, reworked OEM iron heads can also provide excellent performance, especially in more mild applications. The 'better' choice depends on your specific performance goals, budget, and the availability of parts.

Investing in an AMC engine, whether through a rebuild or a crate engine purchase, is a significant decision. By understanding the costs, the various options available, and the meticulous process undertaken by expert builders, you can make an informed choice that ensures your classic AMC vehicle delivers the power, reliability, and character you desire for years to come.

If you want to read more articles similar to Rebuilding an AMC Engine: Costs & Crate Options, you can visit the Engines category.

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