Are all Triumph injectors Denso?

Triumph Thruxton 900: Fuel Injection & Legacy

21/06/2022

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The Triumph Thruxton 900 stands as a beloved icon in the modern classic motorcycle scene, perfectly blending vintage aesthetics with contemporary engineering. For many enthusiasts, the question often arises regarding its technological backbone, particularly its fuel delivery system. Was it always fuel-injected, or did it evolve over time? And beyond that, what makes the Thruxton 900 a truly good bike, worthy of its enduring appeal?

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The Evolution of Fuel Delivery: Thruxton 900 and Fuel Injection

For a significant period, the Triumph Thruxton 900, like many classic-styled motorcycles, relied on carburettors for its fuel-air mixture. This traditional approach offered a certain charm, providing a raw, mechanical feel that many purists adored. However, as emissions standards became stricter and riders demanded greater reliability and smoother performance, Triumph made a pivotal change. In 2008, the Thruxton 900 engine officially embraced modern technology with the introduction of electronic fuel injection.

Does the Triumph Thruxton 900 have fuel injection?
In 2008 fuel injection was introduced to the Thruxton 900 engine. The finish is OK on the Triumph Thruxton, but this isn't a motorcycle which you would ride every day to work, all year round. There are too many little bits and pieces on the Triumph Thruxton which don't weather too well and even though it's a cheap bike, it could be better finished.

This transition marked a significant step forward for the Thruxton. Fuel injection offers numerous advantages over carburettors, including more precise fuel metering, which leads to improved fuel efficiency, reduced emissions, and more consistent performance across varying altitudes and temperatures. Riders would notice a smoother throttle response, easier cold starts, and generally less fuss with maintenance compared to traditional carburettor setups that often required cleaning and synchronisation. This upgrade helped solidify the Thruxton's position as a reliable and enjoyable modern classic, bridging the gap between nostalgic aesthetics and contemporary rideability.

Is the Triumph 900 a Good Bike? A Legacy Reimagined

The "900" series Triumphs, including the Thruxton, Bonneville, and America models, are widely regarded as wonderful, modern renditions of their classic predecessors. They successfully capture the essence of the revered 'unit' and 'pre-unit' Bonnies of the 1950s, 60s, and 70s, bikes that were famously known for being among the best-handling motorcycles of their era. This heritage is palpable in the Thruxton 900, which offers a commendable balance of agility and stability, making it a joy to ride on winding country roads.

Compared to the sometimes temperamental machines of motorcycling's early golden days, these modern Triumphs are notably smoother and more reliable. They provide that recommended bit of updated twin nostalgia without the constant tinkering often associated with vintage bikes. The engineering improvements, including the shift to fuel injection, contribute significantly to their consistent performance and reduced maintenance demands. While the finish on the Triumph Thruxton is generally considered acceptable, it's worth noting that it might not be the ideal choice for an everyday, all-year-round commuter, especially in the harsh British weather. Some smaller components might not weather exceptionally well over prolonged exposure, suggesting it's perhaps best enjoyed as a weekend machine or for fair-weather riding, preserving its classic appeal.

For those looking to extract even more performance from their Thruxton 900, custom fuel injection tuning offers a significant avenue for improvement. Specialists utilise advanced tools like Tuneboy and Tune Edit to custom tune and reflash the stock ECU. By employing sophisticated equipment such as an EC997 dyno and a multi-gas analyser, tuners can optimise the engine for best power output while meticulously retaining good highway mileage. This meticulous process results in a beautifully clean-running bike with improved power delivery and a noticeable decrease in backfiring, enhancing the overall riding experience. This capability for fine-tuning further underscores the modern potential hidden beneath the Thruxton's classic exterior.

Key Features of the Triumph 900 Series

FeaturePre-2008 Thruxton (Carburettor)2008+ Thruxton (Fuel Injection)
Fuel SystemTwin CarburettorsElectronic Fuel Injection (EFI)
Throttle ResponseMore traditional, can be less immediateSmoother, more precise and immediate
Cold StartsCan be more challenging, requires chokeEasier, generally no choke needed
Fuel EfficiencyGood, but less optimisedImproved due to precise metering
EmissionsHigherLower, meets modern standards
MaintenanceRequires periodic carburettor cleaning/synchronisationGenerally lower, less frequent adjustments
Tuning PotentialJetting adjustmentsECU remapping (software-based)

Unravelling Triumph's Fuel Injector Lineage: Denso vs. SAGEM

When delving into the specifics of Triumph's fuel injection systems, particularly for the 900 series and beyond, the discussion often turns to the manufacturers of the injectors themselves. For a long time, SAGEM was a prominent supplier for Triumph. This includes some of the earliest fuel-injected Triumph models right up to the last of the 955i engines. Interestingly, some of the very first injectors supplied were quite large, around 24 mm in diameter, a size not commonly seen in production today. Later, SAGEM also supplied smaller, more common 13.2 mm diameter injectors for various models.

Does the Triumph Thruxton 900 have fuel injection?
In 2008 fuel injection was introduced to the Thruxton 900 engine. The finish is OK on the Triumph Thruxton, but this isn't a motorcycle which you would ride every day to work, all year round. There are too many little bits and pieces on the Triumph Thruxton which don't weather too well and even though it's a cheap bike, it could be better finished.

However, the landscape shifted. For the 1050cc Triumph models, the brand Denso became the exclusive supplier for their fuel injectors. This suggests a diversification in Triumph's supply chain over time, opting for different manufacturers for different engine platforms or as technology evolved.

A crucial point for anyone considering replacement injectors, or even just curious about their specifications, is the method of measuring static flow rate. Reputable fuel injector manufacturers universally spec static flow rate on n-heptane. This is because n-heptane is a pure substance, ensuring consistent and reproducible results for testing. If 10% of it evaporates during testing, it remains 100% n-heptane, maintaining the purity of the measurement.

Conversely, many less scrupulous websites or aftermarket suppliers might quote ill-defined static flow rates on "gasoline." This is highly problematic because gasoline is not a pure substance; its composition varies significantly by region, time of year, and even how long it has been since refining. Therefore, flow claims based on "gasoline" are often unreliable and may have no correlation to real-world performance or the precise specifications of original equipment (OE) parts. This makes it incredibly difficult to compare accurately.

Beyond static flow rate, dynamic flow calibration is at least as important, if not more so, for optimal engine performance. This involves measuring the injector's performance under various conditions, including different voltages, pulse widths, and pulse repetition rates, as well as considering the injector drive circuitry. Such precise testing is complex and requires specialised equipment and expertise, which is why it's rarely, if ever, found on generic aftermarket websites.

Therefore, a cautionary note: you are almost always best off trying to source OE replacement injectors. Diverting to non-OE parts without extremely careful consideration and potentially a complete remapping of every variable in the ECU (a task for highly experienced tuners) can lead to significant performance issues. While fuel injectors are generally very reliable and rarely fail, understanding their specifications and the importance of precise calibration is vital for maintaining your Triumph's optimal performance.

Frequently Asked Questions about the Triumph Thruxton 900

Q1: Why did Triumph switch from carburettors to fuel injection on the Thruxton 900?

A1: Triumph made the switch primarily for two reasons: to meet increasingly stringent global emissions regulations and to enhance the bike's overall performance and rideability. Fuel injection provides more precise control over the fuel-air mixture, leading to lower emissions, improved fuel efficiency, smoother power delivery, and more reliable starting in various conditions compared to carburettors.

Are triumph 900 a good bike?
The "900" Triumphs are wonderful, modern renditions of the early "unit" and "pre-unit" "Bonnies" and "America's" - were always known as the best handling bikes in the 50's, 60's and 70's. Smoother and more reliable bikes than the early golden days of motorcycling - a recommended bit of updated twin nostalgia.

Q2: Can I convert an older, carburetted Thruxton 900 to fuel injection?

A2: While technically possible, converting an older carburetted Thruxton to fuel injection is a complex and costly undertaking. It would involve replacing the fuel tank (for an in-tank fuel pump), the throttle bodies, the ECU, and significant wiring, among other components. For most owners, it's generally not a practical or cost-effective modification. It's usually more sensible to purchase a later model that came with fuel injection from the factory if that's your preference.

Q3: Are Triumph 900s good for daily commuting?

A3: The Triumph Thruxton 900 is a fantastic bike, but its suitability for daily, all-year commuting depends on your expectations and local climate. While mechanically reliable, its classic finish and numerous exposed components mean it might not weather prolonged exposure to harsh conditions (like heavy rain, road salt, etc.) as well as a more utilitarian modern commuter bike. Many owners prefer to use it for leisure rides and weekend outings to preserve its aesthetic appeal, although it is certainly capable of daily use if maintained diligently.

Q4: What are the benefits of custom ECU tuning for the fuel-injected Thruxton 900?

A4: Custom ECU tuning can significantly enhance the performance of your fuel-injected Thruxton 900. Benefits include improved power and torque delivery across the rev range, smoother throttle response, better fuel economy when tuned for efficiency, and a reduction in common issues like backfiring on deceleration. It allows for optimisation tailored to specific aftermarket exhausts or air filters, unlocking the engine's full potential beyond the factory settings.

Q5: How important is the type of fuel injector in a Triumph?

A5: The type and quality of fuel injector are crucial for precise fuel delivery and optimal engine performance. As discussed, original equipment (OE) injectors are highly recommended due to their precise calibration and consistent flow rates, measured under controlled conditions (n-heptane). Using aftermarket injectors with unverified specifications can lead to inconsistent fuel delivery, poor engine running, and potentially require extensive and costly ECU remapping to compensate.

Conclusion

The Triumph Thruxton 900, particularly its fuel-injected iteration from 2008 onwards, represents a masterful blend of heritage and modern engineering. Its adoption of fuel injection significantly improved its reliability, efficiency, and overall rideability, making it a smoother and more consistent performer than its carburetted predecessors. While its classic styling might suggest a more delicate nature, the 900 series Triumphs are fundamentally robust and enjoyable bikes, offering superb handling and a truly engaging riding experience. Understanding the nuances of its fuel system, from the shift to injection to the specific injector manufacturers like SAGEM and Denso, underscores the attention to detail that makes these machines so enduringly popular. Whether you're a seasoned rider or new to the world of modern classics, the Thruxton 900 stands as a testament to Triumph's ability to evolve while staying true to its iconic roots.

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